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Deburring and Polishing Engine Parts

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Old 03-14-2019, 02:14 AM
  #141  
devojrx7
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This is some amazing work you are doing! Mind if I ask what you do for a living? You seem to have a great deal of knowledge on all of this stuff you are doing.
Old 03-14-2019, 12:51 PM
  #142  
Petraszewsky
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I used to be a Infantryman then I worked with radars and C-RAM. Otherwise im just a enthusiast/nerd that reads a lot and likes to tinker
Old 03-14-2019, 06:31 PM
  #143  
Pb82 Ronin
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C-RAM...cool idea. That **** never worked like it was supposed to for us though.
Old 03-14-2019, 07:05 PM
  #144  
Petraszewsky
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Originally Posted by Pb82 Ronin
C-RAM...cool idea. That **** never worked like it was supposed to for us though.
What FOB/COP were you at? It’s a very very good system IMO. Not easy to track objects flying 1000m/s
Old 03-14-2019, 10:35 PM
  #145  
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2 different bases in Northern Iraq and once in Afghanistan. Sucked EVERY time.

EDIT: Not blaming you bro...it's just the system is not as effective as it's been hyped to be. Seen SEVERAL deaths where C-RAM was in place. I'm going to forever be a hater...but again, I would never blame the guy looking at the monitor.

Last edited by Pb82 Ronin; 03-14-2019 at 10:47 PM.
Old 03-15-2019, 09:57 AM
  #146  
Petraszewsky
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No offense taken brother...C-RAM for the most part is sense and warn and not counter measures. I was a site lead for 2 yrs in afghan and we had over 200 events during that timeframe with all being 107mm rockets from 5-6k out and only a handful of no warns....All injuries associated were wrong place wrong time deal. (8 events were mortars) It’s a pretty impressive system that has saved numerous lives at numerous sites. We did have 2LN KIAs who were unfortunately at POI and 1US urgent surgical that was unfortunate enough to be in his room during a event which is where Point of Impact was. We worked with him in the BDOC which sucked but he’s good now and lives a good life. Sorry for your losses man.

Last edited by Petraszewsky; 03-15-2019 at 10:21 AM.
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Old 05-07-2019, 01:10 PM
  #147  
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Woot woot

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Old 05-07-2019, 02:54 PM
  #148  
Turbo6TA
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AMAZING ! !

Old 05-12-2019, 09:30 PM
  #149  
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Looking good!
Old 05-24-2019, 03:28 AM
  #150  
1Willy1
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best thread ive seen in a while

I like to polish as well , never dabbled into the jewelers stuff yet but going to order some soon
Old 09-21-2021, 02:06 AM
  #151  
Boost932005
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Default Microslick

Originally Posted by Petraszewsky
Did the cam look like the journal I polished?
hey man everything looks great how did the microslick all hold up any updates?
Old 10-09-2021, 04:35 AM
  #152  
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Originally Posted by Petraszewsky


That was the intercooler for the supercharger but I will be doing the radiator and oil coolers in the future as well

The boron nitride has a very high thermal conductivity which will allow more heat energy to be absorbed more readily. Like copper vs aluminum.....copper (400 W/m-K) does a better job of conducting thermal energy than aluminum (200 W/m-K) but that doesn’t mean you can’t improve the ability or capacity to conduct thermal energy which led to the boron nitride (hexagonal boron nitride hBN specifically) because of its superior thermal conductivity.....up to 400 W/m-K at room temperature. Anywho so the reason I coated the intercooler with hBN was to increase its thermal conductivity so that it may cool the air much lower and at a faster rate (time based) by absorbing more of that heat energy from the compressed air and more easily pass it into the coolant that fills the intercooler. I’m also coating the coils on my condensor for my house with it to lower my summer cooling bills. Thankfully boron nitride along with the tungsten and moly have come down in price over the years so we peasants may acquire it.
as i see it, whatever you put on there will decrese heat transfer, as long as its conductivity is not infinite. on top of that every interface of different materials is and additional barrier.

also dont forget there are several kinds of hbn and heat transfer behaviour is anisotropic. values as low as 37 w are reported. i have seen hbn being referred to as an isolator.

Last edited by romandian; 10-10-2021 at 11:11 AM.
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Old 08-04-2022, 04:38 PM
  #153  
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Just checking in for updates, as Ive drooled and learned from this thread for too long to give up hope.
Old 08-18-2022, 09:43 AM
  #154  
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Yes in for finished product and results!
Old 12-10-2023, 10:54 PM
  #155  
Petraszewsky
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I haven’t gotten around to finishing up the engine built project yet. I moved about 2yrs ago and have been fixing the lemon of a house we bought. Anywho I’ll get back to engine build before long.

Working on a few things inside the replacement 6l80 for my Silverado.

Quick Polish with Super-Micro finish belt. Few more pieces to go then I’ll apply some tungsten disulfide on the polished areas. Also switching over from OE aluminum bushings to bronze bushings. After removing the OE aluminum bushings I lightly dress the area the bushing sits in with 60grit sandpaper to help give some bite to the new bushing and prevent spinning.


Polished stator areas where bushing and bearings ride




Polished input shaft where it rides on stator support bushing



Last edited by Petraszewsky; 12-10-2023 at 11:02 PM.
Old 12-10-2023, 10:56 PM
  #156  
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Bellhousing side of pump surface….notice the scuffing that’s already present and the machining marks. The machining marks act as “wipers” which literally squeegees the fluid film away resulting in metal to metal contact. You can catch a fingernail on some of the scuff marks. Will be polishing this area.





Last edited by Petraszewsky; 12-10-2023 at 11:01 PM.
Old 12-10-2023, 11:01 PM
  #157  
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I am also upgrading the pump to stator gasket from the OEM paper to a metal coated foamet one to prevent any blowouts.

Paper stator to pump gasket




Top is metal coated gasket and bottom is paper gasket

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Old 12-11-2023, 01:38 PM
  #158  
romandian
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plese tell how to apply ws2 to a polished surface.
Old 12-11-2023, 02:59 PM
  #159  
Petraszewsky
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Originally Posted by romandian
plese tell how to apply ws2 to a polished surface.
I make a paste using the WS2 and rubbing alcohol then buff it on with a dedicated buffing wheel. Apply paste to part and buffing wheel….allow to dry then buff.
Old 12-11-2023, 03:09 PM
  #160  
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are you sure any of the stuff is actually applied? i tried this many times with several methods. no luck. only if surface is rough or if you manage to press the compound between the bearing surfaces. then it works great in reducing stick slip.


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