Sloppyish Homemade Turbo Build
#21
Instructor
Thread Starter
I use the AHP Alphatig, it has been a good machine so far. I went ahead and bought a new pedal and a dual flow regulator so I could backpurge but other then that haven’t had any issues.
#22
Instructor
Thread Starter
Got the manifold in the car today. Not really surprised but glad the stock dipstick still fits. Got the turbo put in the car as well so I can get an idea of what I want to do for this last section.
Need to get under it again tomorrow and set up the crossover pipe, that should hopefully be pretty easy and then I’ll have to figure out how I want to brace the turbo. The plan is to get it braced and then finish the manifold to it instead of winging it like I have with everything else 😂
Need to get under it again tomorrow and set up the crossover pipe, that should hopefully be pretty easy and then I’ll have to figure out how I want to brace the turbo. The plan is to get it braced and then finish the manifold to it instead of winging it like I have with everything else 😂
#23
Great work, looks awesome.
Min suprised how much spaced you’ve managed to make in there.
Mine was extremely tight even with my small turbo, I suppose I have used the stock z51 radiator, fan and coolers so they take up more space.
Min suprised how much spaced you’ve managed to make in there.
Mine was extremely tight even with my small turbo, I suppose I have used the stock z51 radiator, fan and coolers so they take up more space.
#24
Instructor
Thread Starter
Got the manifold built out the rest of the way. Just need to finish weld it now along with adding the wastegate to it then it’ll be time to finish the crossover. Once that’s done everything will be getting coated and I’ll hold the engine up with a hoist so I can drop the subframe and get the oil pan out so I can weld a bung to it.
Pretty happy with how the manifold has turned out so far though.
Pretty happy with how the manifold has turned out so far though.
#25
Le Mans Master
I used the same thing to hold my turbo up for mock-up, lol. Paint cans ftw.
Most people I talked to upgraded the fans in the CX Racing kit. I went with some Spal fans. Are you going to notch the crash beam to get more flow?
Most people I talked to upgraded the fans in the CX Racing kit. I went with some Spal fans. Are you going to notch the crash beam to get more flow?
#26
Instructor
Thread Starter
The CX racing fans are just Hayden fans, I’ve ran them with a decent amount of success so I’ll leave them on for now and see how they do. But yeah I plan on notching the crash beam to try to get a little more air in there. Plus all of the hot side pieces will be coated to help bring heat down a bit. Bracing the turbo flange to the subframe today so hopefully it won’t need the paint cans anymore lol.
#28
Instructor
Thread Starter
Yeah I am keeping AC, I am dumping the exhaust out the front bumper. You only have to delete AC with the CX racing kit if running a full exhaust because the down pipe takes the space of your compressor. I am not a fan of their full kit though, I don't like how their driver side exhaust manifold/cross over section is routed which is why I went ahead and made my own.
#29
Why does the manifold have a pipe going down toward the rear? Does the driver side come around behind the motor and connect to that? I don't know jack about turbo LS builds.
#30
Instructor
Thread Starter
Exactly, using an OEM manifold on the driver side at this time that has a 2.5" tube that will connect both sides behind the bell housing. I'm currently working on the crossover now so I'll be posting pictures of it soon.
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RapidC84B (04-22-2019)
#31
Melting Slicks
Yeah I am keeping AC, I am dumping the exhaust out the front bumper. You only have to delete AC with the CX racing kit if running a full exhaust because the down pipe takes the space of your compressor. I am not a fan of their full kit though, I don't like how their driver side exhaust manifold/cross over section is routed which is why I went ahead and made my own.
#32
Instructor
Thread Starter
No real updates as of now, been too busy remodeling my garage and all of my friends decided June 2019 was a great time to get married so a bunch of weddings to travel for this month.
got the manifold finished, wastegate mounted, removed and tapped my oil pan for the turbo return line, and finally started on the bumper exit downpipe.
got the manifold finished, wastegate mounted, removed and tapped my oil pan for the turbo return line, and finally started on the bumper exit downpipe.
#34
Instructor
Thread Starter
Yeah crossover is done, I'll try to post some pictures of it this week. Took the studs out of the stock manifold and welded a vband to the opening.
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MTBSully (06-12-2019)
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Kingtal0n (08-14-2019)
#36
Instructor
Thread Starter
Cast steel, no issues at all though, outside of being a terrible welder. I heated the surface up and it flowed a bit easier but other than that no problems.
#37
subd for another cool build!
also why, and this might already be answered, but why such thick walled pipe for the manifolds and piping?
also why, and this might already be answered, but why such thick walled pipe for the manifolds and piping?
Last edited by VVVROOMTX; 06-12-2019 at 02:53 PM.