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Secrets of 2014 Corvette Stingray Carbon Fiber Revealed

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Old 03-04-2013, 08:08 PM
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NemesisC5
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Default Secrets of 2014 Corvette Stingray Carbon Fiber Revealed

http://www.lsxtv.com/news/secrets-of...iber-revealed/

The 2014 Chevrolet Corvette Stingray has been revealed to the world with a new aluminum chassis, a new 450 horsepower LT1 engine, and a new world-class interior. But less talked about is the all-new carbon fiber-reinforced plastic body panels, which have helped contribute to an overall lower weight than the outgoing 2013 Corvette. And as we all know, weight is the enemy of speed.

Composites World explains how GM and its subsidiaries developed and built this next-generation body material that is strong, lightweight, and thanks to recent developments, easy to mass produce. Soon it won’t only be the Corvette wearing CFRP panels.

Specifically, the removable roof and hood of the 2014 Corvette Stingray are made from carbon fiber-reinforced plastic, which is exactly what it sounds like. Carbon fiber, as we know, is an expensive and exotic material that is lightweight and very strong, but manufacturing takes a lot of time and money.

A new out-of-autoclave “pressure press” technology invented by Plasan Carbon Composites allows for the CFRP panels to be manufactured 75% faster than previous autoclave parts. The process also requires 80% less post-mold finishing, streamlining the manufacturing process.

This new process could mean that CFRP panels move from exotic, low-volume vehicles like the Corvette to more mass market offerings, like the Chevy Cruze. Combined, the removable roof and hood use just 18 pounds of carbon fiber between them, and the process takes just 17 minutes to produce one panel. That is a fast enough turnaround time that it can soon be used en masse.

Yup, your average economy car may one day share body panel technology with the Corvette. Wrap your head around that.
Old 03-04-2013, 08:17 PM
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BWF07
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Interesting, except Tadge stated that the 2014 would actually come in weighing a little more then the C6.
Old 03-04-2013, 08:17 PM
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michaelinmech
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Cool - thanks for sharing. I wonder how far we are (by percentage) from mass produced automobiles that are in essence 'steel free' ?
Old 03-04-2013, 08:31 PM
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Blackdevil77
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Originally Posted by BWF07
Interesting, except Tadge stated that the 2014 would actually come in weighing a little more then the C6.
Where did he say this? Not doubting you, I'm just curious, I don't remember reading that.
Old 03-04-2013, 09:13 PM
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yenko boy
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Originally Posted by Blackdevil77
Where did he say this? Not doubting you, I'm just curious, I don't remember reading that.
I asked the same question before and never got an answer. All I remember is him saying it wasn't economically feasible for the car to come in at 3,000 pounds.
Old 03-04-2013, 09:31 PM
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mattkilla2015
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Originally Posted by Blackdevil77
Where did he say this? Not doubting you, I'm just curious, I don't remember reading that.
It was in a video of with the engineers. This has to do with the lorque tube made of cast iron I think for the v4 mode. Also new safety standards have to be met, the lt1 is heavier for fuel efficiency, higher quality interior materials and the infotainment system all adds up to a slightly heavier weight.
Old 03-04-2013, 09:31 PM
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DREAMERAK
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Originally Posted by BWF07
Interesting, except Tadge stated that the 2014 would actually come in weighing a little more then the C6.
He said it "might weigh more, it's going to be close"
Old 03-04-2013, 09:35 PM
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DREAMERAK
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Originally Posted by mattkilla2015
It was in a video of with the engineers. This has to do with the lorque tube made of cast iron I think for the v4 mode. Also new safety standards have to be met, the lt1 is heavier for fuel efficiency, higher quality interior materials and the infotainment system all adds up to a slightly heavier weight.
not cast iron, steel
Old 03-04-2013, 09:42 PM
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LOL. Cast iron... that would be HEAVY!
Old 03-04-2013, 09:45 PM
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DREAMERAK
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Originally Posted by Zymurgy
LOL. Cast iron... that would be HEAVY!
yes, but it would really lower the center of gravity!
Old 03-04-2013, 09:47 PM
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Originally Posted by DREAMERAK
yes, but it would really lower the center of gravity!
Old 03-04-2013, 09:59 PM
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meadowz06
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C7 is heavier than the C6, and quite a bit heavier than both the C6 Z06 and C5 Z06!
Old 03-04-2013, 10:04 PM
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Kappa
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Originally Posted by meadowz06
C7 is heavier than the C6, and quite a bit heavier than both the C6 Z06 and C5 Z06!
Really?! When did those numbers come out?
Old 03-04-2013, 10:14 PM
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yes, please provide a link to the offical GM numbers.
Old 03-04-2013, 10:19 PM
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jimmyb
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Originally Posted by Kappa
Really?! When did those numbers come out?
They didn't. This is the internet....when in doubt, make it up.

Jimmy
Old 03-04-2013, 10:21 PM
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DREAMERAK
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Originally Posted by jimmyb
They didn't. This is the internet....when in doubt, make it up.

Jimmy
I think Kappa is being a little sarcastic.
Old 03-04-2013, 10:22 PM
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Jinx
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Combined, the removable roof and hood use just 18 pounds of carbon fiber between them...
Argh, I hate press releases. Incomplete bragging -- I assume they mean combined the two panels weigh 18 pounds total... but how much weight did that save?

Yup, your average economy car may one day share body panel technology with the Corvette. Wrap your head around that.
Fiero. Saturn. Yawn.

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Old 03-04-2013, 11:21 PM
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Zymurgy
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Originally Posted by Jinx
Argh, I hate press releases. Incomplete bragging -- I assume they mean combined the two panels weigh 18 pounds total... but how much weight did that save?



Fiero. Saturn. Yawn.
Yep, that is quite clear in the press release...

Originally Posted by NemesisC5
http://www.lsxtv.com/news/secrets-of...iber-revealed/

The 2014 Chevrolet Corvette Stingray has been revealed to the world with a new aluminum chassis, a new 450 horsepower LT1 engine, and a new world-class interior. But less talked about is the all-new carbon fiber-reinforced plastic body panels, which have helped contribute to an overall lower weight than the outgoing 2013 Corvette. And as we all know, weight is the enemy of speed.

Composites World explains how GM and its subsidiaries developed and built this next-generation body material that is strong, lightweight, and thanks to recent developments, easy to mass produce. Soon it won’t only be the Corvette wearing CFRP panels.

Specifically, the removable roof and hood of the 2014 Corvette Stingray are made from carbon fiber-reinforced plastic, which is exactly what it sounds like. Carbon fiber, as we know, is an expensive and exotic material that is lightweight and very strong, but manufacturing takes a lot of time and money.

A new out-of-autoclave “pressure press” technology invented by Plasan Carbon Composites allows for the CFRP panels to be manufactured 75% faster than previous autoclave parts. The process also requires 80% less post-mold finishing, streamlining the manufacturing process.

This new process could mean that CFRP panels move from exotic, low-volume vehicles like the Corvette to more mass market offerings, like the Chevy Cruze. Combined, the removable roof and hood use just 18 pounds of carbon fiber between them, and the process takes just 17 minutes to produce one panel. That is a fast enough turnaround time that it can soon be used en masse.

Yup, your average economy car may one day share body panel technology with the Corvette. Wrap your head around that.
How much weight do they save? Good question.
Old 03-04-2013, 11:38 PM
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Mike Hart
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Cool! Out of curiosity, is this similar to the technology that Lamborghini used on the Aventador?

Either way, I like to see greater use of advanced materials like carbon fiber - they make the car faster AND more fuel efficient (win-win for everyone!)
Old 03-04-2013, 11:43 PM
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acrace
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While the press release says that the hood and removeable roof panel combined use 18 pounds of carbon fiber between them, that doesn't mean that the hood and roof panel weigh 18 pounds total. Don't forget, there's stuff like hardware (latches, for example) and insulators that will add to the total.

By the way, I had the chance last week to attend a presentation given by the Chief Technology Officer of Plasan Carbon Composites on the out of autoclave process development for the body panels. Good talk. The 17 minute cycle time is limited right now by how they lay up the plies. If need be, additional time can be taken out, but the current cycle time is sufficient for the anticipated required throughput.


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