10 Year Member

Thudux

Racer

About Me

  • About Thudux
    Name
    Chris
    Location
    Cypress TX
    Occupation
    Sales
    Year & Model
    2007 Corvette C6
    Color
    Black
    Country of Residence
    US

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General Information
  • Last Activity: Jan 19, 2023 03:03 PM
  • Member Since: Jan 13, 2011

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  1. spongjim
    Feb 16, 2011 09:40 AM
    Callout
    Component Name

    Preliminary Procedures
    Caution: The high intensity discharge system produces high voltage and current. In order to reduce the risk of severe shocks and burns, the battery negative cable must be disconnected any time service work is being performed on or around the high intensity discharge system.

    Caution: The high intensity discharge system produces high voltage and current. To reduce the risk of severe shocks and burns:

    • Never open the high intensity discharge system ballast or the arc tube assembly starter.

    • Never probe between the high intensity discharge system ballast output connector and the arc tube assembly.


    Open the hood.
    Remove the six upper fender flange bolts from the side the headlamp is being serviced from.
    Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
    Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement .
    Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement .
    Remove the three lower headlamp nuts from the front wheelhouse panel.
    Disconnect the headlamp electrical connectors from the headlamp.
    Lower the vehicle.
    Lift the front corner of the fender and raise the fender approximately two inches, enough to lift upward on the headlamp and release the studs from the wheelhouse panel in order to remove the headlamp from the vehicle.

    1
    Fender Flange Bolt (Qty: 6) per side

    Notice: Refer to Fastener Notice in the Preface section.

    Tighten
    10 N·m (89 lb in)

    2
    Headlamp Nut

    Tighten
    2 N·m (18 lb in)

    3
    Headlamp Assembly



    Callout
    Component Name

    Preliminary Procedure
    Remove the front wheelhouse (front liner) liner. Refer to Front Wheelhouse Liner Replacement .

    1
    Front Fascia Extension Plastic Retainers (Qty: 4)

    Tip
    Release only the four retainers holding the front fascia extension to the radiator baffle. The fascia extension will come off with the fascia.

    2
    Front Fascia Lower Screws (Qty: 2)

    Notice: Refer to Fastener Notice in the Preface section.

    Tighten
    2 N·m (18 lb in)

    3
    Front Fascia Lower Nuts (Qty: 2)

    Tighten
    5.5 N·m (49 lb in)

    4
    Front Fascia To Fender Nuts (Qty: 4)

    Tighten
    5 N·m (44 lb in)

    5
    Front Fascia Upper Retaining Clips (Qty: 4)

    Tip
    Use a small nylon wedge tool to release the anti-rotation retainer on the outboard end of the fender/fascia joint and pull upwards and out to release it from the fender.

    6
    Front Fascia Upper Screws (Qty: 4)

    Tighten
    2 N·m (18 lb in)

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