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-   -   Dual air meter FI unit (https://www.corvetteforum.com/forums/c1-and-c2-corvettes/3444954-dual-air-meter-fi-unit.html)

DZAUTO 04-01-2014 01:56 AM

Dual air meter FI unit
 
For those who may be interested in this sort of thing, here is one that I'm finishing up with.

http://i65.photobucket.com/albums/h2...ps7b129c5e.jpg


The fuel meter side is virtually unchanged (but ONLY EXternally).
http://i65.photobucket.com/albums/h2...pseb591958.jpg


http://i65.photobucket.com/albums/h2...ps9fa8f852.jpg


http://i65.photobucket.com/albums/h2...psffa2cb94.jpg


http://i65.photobucket.com/albums/h2...ps45f7149f.jpg


http://i65.photobucket.com/albums/h2...ps8e982772.jpg


http://i65.photobucket.com/albums/h2...ps536c422a.jpg


http://i65.photobucket.com/albums/h2...ps7dca0488.jpg


http://i65.photobucket.com/albums/h2...ps990d7c79.jpg


http://i65.photobucket.com/albums/h2...ps42d0ab8f.jpg

00fxd 04-01-2014 02:56 AM

Thats gonna flow some air!:thumbs:

vettsplit 63 04-01-2014 04:02 AM

Really nice work! Is that for a customer, or for yourself?

rich5962 04-01-2014 06:07 AM

Wow Tom, looks like a tremendous job. Looking forward to more info as you progress.

How did you block off the center stock port on the plenum? It almost looks like it's undetectable in the pictures.

Rich

wmf62 04-01-2014 08:02 AM

i seen one with 3; 2 on the top and the original on the side...
Bill

W Guy 04-01-2014 09:30 AM

Bill Thomas would love you Tom!

Verne:cheers:

DZAUTO 04-01-2014 10:08 AM


Originally Posted by vettsplit 63 (Post 1586549000)
Really nice work! Is that for a customer, or for yourself?

It was sent to me by one of the CF members right here.
It had NO starting circuit nor chokes. I fabricated everything for a starting circuit system just like on a 7380 unit (micro switch, 7380 fuel spider/solenoid and the fuel meter lid had to be changed). I fabricated all new main signal lines and rounded up everything to make the chokes work and fabricated vacuum lines for the choke pull off. The car will have headers, thus an exhaust heated choke tube cannot be used, so I installed elec choke covers---------------which work perfect!

The entire left side of the plenum was cut out, the runners were cut down to the floor of the plenum, a 1/2in alum plate welded in, machined, holes were cut in place and new studs installed.
http://i65.photobucket.com/albums/h2...psf82deda2.jpg

http://i65.photobucket.com/albums/h2...pseb6ffbee.jpg

http://i65.photobucket.com/albums/h2...psca6250da.jpg

Since there was no starting circuit, I had to fabricate a method of mounting a micro switch from scratch. So here is where I put it. With everything assembled, it's almost completely hidden.
http://i65.photobucket.com/albums/h2...ps9d28647c.jpg


This is the way the unit came to me. No chokes (the choke housing on the front AM is empty) and no micro switch.
http://i65.photobucket.com/albums/h2...ps320674a9.jpg

http://i65.photobucket.com/albums/h2...ps0300d893.jpg

DZAUTO 04-01-2014 10:44 AM

This is the more common method of building a dual air meter unit. This particular one was on the Grady Davis Gulf Oil racer.
http://i65.photobucket.com/albums/h2...an0030_030.jpg


http://i65.photobucket.com/albums/h2...an0027_027.jpg


And this is an early style which is on the SR2 that was recently sold by Rich Mason. This is the type that I want to build for the 56
http://i65.photobucket.com/albums/h2...nobreather.jpg


This is one installed on one of Bill Thomas' Cheetahs.
http://i65.photobucket.com/albums/h2...s/Cheetah2.jpg


http://i65.photobucket.com/albums/h2...etahdualAM.jpg

63Corvette 04-01-2014 11:20 AM

GREAT pictures and story Tom!!! Now that I know this was an "option" on my 1963 Z06, I need you to build me one:rofl:

jumpin' jack flash 04-01-2014 05:29 PM

Tom
did you modify the spill plunger/spill valve to compensate for the 1/2 strength main signal, or was that already done?
I know a bushing was installed in the "tack" type spill valve to decrease the id, and the head of the tack was reduced proportionally. Any photos AND dimensions would be appreciated. Bill Thomas supposedly did some special maching to the tips of the nozzles, but was secretive about details because he wanted to MARKET a dual a/m setup. What are the intake runner lengths (plenum floor to valve) on this unit versus a production plenum? As a FI guy (I run a 1963 unit on my 1956) I always enjoy your posts.Keep up the good work, and keep us updated. thanks.

DZAUTO 04-01-2014 05:44 PM

The "thumb tack" style spill valve had already been modified as you mentioned. The Nozzles had been modified and the spring in the enrichment housing had about one coil cut off. All of the above were modifications per Bill Thomas' specs.
Originally, I was tasked to install a starting circuit. One thing led to another, and I did a total rebuild in addition to the other things.
I'm especially pleased with the way the chokes turned out.

K2 04-02-2014 12:26 AM

Cool project Tom! Looking forward to some performance tests on this unit. What will it be going on? Nice work!!:cheers:

DZAUTO 04-02-2014 08:50 AM


Originally Posted by K2 (Post 1586557314)
Cool project Tom! Looking forward to some performance tests on this unit. What will it be going on? Nice work!!:cheers:

Klaus,
It's not my unit. It belongs to one of the CF members here. As I understand, he has a 63 race car that it will go on. We'll have to wait until he gets it installed to see how it does.

toms silver 60 04-02-2014 09:55 AM

Attaboy
 
Hats off to you guys with the skills to make these things happen. My skill level is pretty much limited to changing parts out, and I have great admiration for the experts.:cheers:

ohiovet 04-02-2014 10:58 AM

Tom,
A guy in Columbus , Ohio had a C1 dual air horn unit on Craigslist a few years ago.
Very cool.
I just couldn't afford it at the time.
Bruce B

rustylugnuts 04-02-2014 03:10 PM


Originally Posted by DZAUTO (Post 1586554057)
The "thumb tack" style spill valve had already been modified as you mentioned. The Nozzles had been modified and the spring in the enrichment housing had about one coil cut off. All of the above were modifications per Bill Thomas' specs.
Originally, I was tasked to install a starting circuit. One thing led to another, and I did a total rebuild in addition to the other things.
I'm especially pleased with the way the chokes turned out.

You answered my question on chokes, I'd imagine it took some finesse synchronizing a pair of chokes. Curious why you went with two chokes, one should be sufficient? I imagine you must have contemplated onetime or another going to a longer shaft connecting the two butterflies working from one choke? Buuuut after stating this last idea on one shaft theory, it would be extremely difficult to align from one horn to the next (binding) issues correct? Wonder how much more performance it delivered over conventional setup, any dyno results?

Very interesting looks killer!

rustylugnuts :thumbs:

MikeM 04-02-2014 03:22 PM


Originally Posted by rustylugnuts (Post 1586561383)

Wonder how much more performance it delivered over conventional setup, any dyno results?

rustylugnuts :thumbs:

Hold yer fire. I'm merely the messenger(:D) but it looks like they come up a little short. Don't know whether this Gulf Oil dyno sheet is for a 327 or a 377 engine. It says 327. I have always heard, they don't run worth a crap over the whole rpm band!

http://www.racingicons.com/gs/004/gulf.htm

wmf62 04-02-2014 05:18 PM


Originally Posted by MikeM (Post 1586561477)
Hold yer fire. I'm merely the messenger(:D) but it looks like they come up a little short. Don't know whether this Gulf Oil dyno sheet is for a 327 or a 377 engine. It says 327. I have always heard, they don't run worth a crap over the whole rpm band!

http://www.racingicons.com/gs/004/gulf.htm

i would guess that they would be rather 'peaky', especially if the runners are cut back; practical only within a narrow rpm range (and a high one at that.... :willy: ) your chart seems to support that theory...
Bill

jerry gollnick 04-02-2014 05:40 PM


Originally Posted by DZAUTO (Post 1586554057)
The "thumb tack" style spill valve had already been modified as you mentioned. The Nozzles had been modified and the spring in the enrichment housing had about one coil cut off. All of the above were modifications per Bill Thomas' specs.
Originally, I was tasked to install a starting circuit. One thing led to another, and I did a total rebuild in addition to the other things.
I'm especially pleased with the way the chokes turned out.

I run a highly modified unit on my 64 road race car. It flows around 700CFM with a single air meter. very stable A/F ratio through entire RPM range. One problem you may have is that the units run leaner on the right side of the engine because air builds pressure inside the box on that side. You might want to install two broad band sensors for running on the car and tune to the leanest side . Works for mine. Jerry

jerry gollnick 04-02-2014 05:43 PM


Originally Posted by DZAUTO (Post 1586550322)
It was sent to me by one of the CF members right here.
It had NO starting circuit nor chokes. I fabricated everything for a starting circuit system just like on a 7380 unit (micro switch, 7380 fuel spider/solenoid and the fuel meter lid had to be changed). I fabricated all new main signal lines and rounded up everything to make the chokes work and fabricated vacuum lines for the choke pull off. The car will have headers, thus an exhaust heated choke tube cannot be used, so I installed elec choke covers---------------which work perfect!

The entire left side of the plenum was cut out, the runners were cut down to the floor of the plenum, a 1/2in alum plate welded in, machined, holes were cut in place and new studs installed.
http://i65.photobucket.com/albums/h2...psf82deda2.jpg





http://i65.photobucket.com/albums/h2...pseb6ffbee.jpg

http://i65.photobucket.com/albums/h2...psca6250da.jpg

Since there was no starting circuit, I had to fabricate a method of mounting a micro switch from scratch. So here is where I put it. With everything assembled, it's almost completely hidden.
http://i65.photobucket.com/albums/h2...ps9d28647c.jpg


This is the way the unit came to me. No chokes (the choke housing on the front AM is empty) and no micro switch.
http://i65.photobucket.com/albums/h2...ps320674a9.jpg

http://i65.photobucket.com/albums/h2...ps0300d893.jpg

Where did you get those nice air meter to air cleaner adaptors. I like those. Do you have any more?


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