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-   -   What's the function of this screw on the headlight motor? (https://www.corvetteforum.com/forums/c1-and-c2-corvettes/4067163-whats-the-function-of-this-screw-on-the-headlight-motor.html)

Twan Sloot 11-15-2017 09:17 PM

What's the function of this screw on the headlight motor?
 
rebuild both my headlight motors today and while doing it I couldn't figure out the function of this screw.


https://cimg9.ibsrv.net/gimg/www.cor...4e3151990d.jpg

roberts427 11-15-2017 09:28 PM

If i remember correctly its the adjustment for the play or tension on the worm shaft.

Twan Sloot 11-15-2017 09:33 PM

Thanks, do you also know what's the proper adjustment?

1snake 11-15-2017 09:34 PM


Originally Posted by roberts427 (Post 1595978672)
If i remember correctly its the adjustment for the play or tension on the worm shaft.

It's for setting end play on the armature. There should be ZERO pre-load/tension. All the ones I've rebuilt, I set at a couple .001 end play which is just a perceivable movement.

Twan Sloot 11-15-2017 09:37 PM


Originally Posted by project63 (Post 1595978702)
That screw limits the amount of gear climb (linear movement) of the drive gear shaft during operation. To adjust it to the proper setting, loosen the nut and turn the set screw down until it is just snug enough to touch the shaft the drive gear is mounted to. You do not want it too tight because it will induce friction and cause the motor to drag during operation. when you think you have it right, tighten the lock nut back down and operate the motor again to make sure all is well.

This adjustment procedure is best done with the motor on the bench and a power supply to the connector leads.

good luck,
tc


https://cimg0.ibsrv.net/gimg/www.cor...49d299dc2a.jpg

Frankie the Fink 11-16-2017 06:39 AM

This is a treatise on headlights for the midyear - by folks that know what they're doing...check step 6 on Page 18:

https://www.google.com/url?sa=t&rct=...rSWENQBJVDkVCr

I run the motors in both directions, on the bench, when making the adjustment.

Vet65te 11-16-2017 08:03 AM

Can't remember where I ran across it and it's been a while since I worked on my headlight motors replacing the bottom spherical bushing and spring but I seem to recall the suggestion for end play on that screw-stud as lightly running it down to take out all play and then just backing off a quarter turn. Allows just enough room so there's no tension.
Mike T - Prescott AZ

Jackfit 11-16-2017 08:10 AM


Originally Posted by Frankie the Fink (Post 1595979956)
This is a treatise on headlights for the midyear - by folks that know what they're doing...check step 6 on Page 18:

https://www.google.com/url?sa=t&rct=...rSWENQBJVDkVCr

I run the motors in both directions, on the bench, when making the adjustment.

Great article....I saved it...even though I have done the rebuild....twice..looks like one motor is due again...

Jack

warrenmj 11-16-2017 10:04 AM


Originally Posted by Frankie the Fink (Post 1595979956)
This is a treatise on headlights for the midyear - by folks that know what they're doing...check step 6 on Page 18:

https://www.google.com/url?sa=t&rct=...rSWENQBJVDkVCr

I run the motors in both directions, on the bench, when making the adjustment.

Thanks Frankie. This is going to be one of my winter projects.:cheers:

1snake 11-16-2017 11:39 AM


Originally Posted by Vet65te (Post 1595980268)
Can't remember where I ran across it and it's been a while since I worked on my headlight motors replacing the bottom spherical bushing and spring but I seem to recall the suggestion for end play on that screw-stud as lightly running it down to take out all play and then just backing off a quarter turn. Allows just enough room so there's no tension.
Mike T - Prescott AZ

:iagree: That is the correct way to set it up. That 1/4 turn is fairly close to .001". The main thing is that there is absolutely zero pre-load on the armature. It's interesting that the article, by those that supposedly know what they're doing, fails to mention the biggest cautionary step in the rebuilding of these motors that can save many hours of grief. I guess it's such common knowledge that it doesn't need to be mentioned.

buns 11-16-2017 03:10 PM

Well, I will mention it. If you are going to remove the armature/worm gear shaft (which you should, to make sure the bushing and retainer are intact), sand down the exposed portion before pulling it. If you don't, you may pull the bushing out with the shaft, and then you are in a world of hurt.



https://cimg0.ibsrv.net/gimg/www.cor...c61cd3b546.jpg

1snake 11-16-2017 07:31 PM

Correct buns. I figured someone who had actually rebuilt them before would know what I was talking about.:cheers:

Frankie the Fink 11-17-2017 06:42 AM


Originally Posted by buns (Post 1595983473)
Well, I will mention it. If you are going to remove the armature/worm gear shaft (which you should, to make sure the bushing and retainer are intact), sand down the exposed portion before pulling it. If you don't, you may pull the bushing out with the shaft, and then you are in a world of hurt.



https://cimg0.ibsrv.net/gimg/www.cor...c61cd3b546.jpg

Thanks for the non-judgemental sharing of additional information buns; not everybody can do it:thumbs:

MikeM 11-17-2017 12:19 PM


Originally Posted by 1snake (Post 1595981590)

It's interesting that the article, by those that supposedly know what they're doing, fails to mention the biggest cautionary step in the rebuilding of these motors that can save many hours of grief. I guess it's such common knowledge that it doesn't need to be mentioned.

Well, it wasn't common enough to me. I was thinkng the same thing as I went through the article.

The very first one I took apart, the bushing popped out. I did manage to re-install it and it's been okay since. Wasn't easy.

Jackfit 11-17-2017 01:35 PM


Originally Posted by MikeM (Post 1595989353)
Well, it wasn't common enough to me. I was thinkng the same thing as I went through the article.

The very first one I took apart, the bushing popped out. I did manage to re-install it and it's been okay since. Wasn't easy.

Same here with first rebuild, sent it out to fix my mistake

Jack

Frankie the Fink 11-17-2017 03:33 PM

I've rebuilt...hmmm...3 sets now and never had the problem.
I can see how it could occur though...
Prob gonna do one more set for my 63.


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