Ballast Resistors - the science




Dan
I invite correction if you see any technical inaccuracies in my post.
Also, the ballast does not reduce the voltage that the points have to switch. At the start of every dwell period (ie: when the points start to close) there is 12v across the points. The ballast limits the current the points have to switch, not the voltage.
Outside of the cold start issue, in warmer conditions the presence of the ballast resistor increases coil reliability by dividing the wattage/(I^2)R issues during normal operation, and more severely if the engine stalls with the points closed (or parked listening to the radio with the key turned to ON rather than ACC)..
Once the engine is running and the ballast resistor has been re-inserted in the circuit, I think the ballast resistor definitely reduces the arcing damage to the points. In a series R-L circuit, there is little or no arcing when the points close. The current starts at zero and ramps up slowly due to the inductance of the coil.
The major arcing event is when the points open and interrupt the DC current flowing in the primary winding of the coil. The flux field in the coil collapses quickly and induces very large voltages in both the secondary winding (spark for the plugs) and in the primary winding (arcing across the points as they begin to open).
The arcing damage to the points is proportional to the DC current that was passing through the primary winding at the moment just before the points open. The ballast resistor reduces the primary winding current by a significant amount compared to what the current would be with a full 12V applied to the primary winding. This reduces the arcing damage to the points.
It's worth noting that early in the 1963 C2 production year, the nominal resistance of the production ballast resistor was something like 0.3 ohms. In later production, it was changed to nominally 1.8 ohms.
I believe that GM issued a Service Bulletin to address customer complaints about having to replace points at frequent intervals in early 1963 Corvettes. The Service Bulletin recommended that dealers replace the 0.3 ohm ballast resistor with the 1.8 ohm ballast resistor.
I have read that the K66 transistorized ignition did not use a ballast resistor, but I have not independently confirmed that.








Once the engine is running and the ballast resistor has been re-inserted in the circuit, I think the ballast resistor definitely reduces the arcing damage to the points. In a series R-L circuit, there is little or no arcing when the points close. The current starts at zero and ramps up slowly due to the inductance of the coil.
The major arcing event is when the points open and interrupt the DC current flowing in the primary winding of the coil. The flux field in the coil collapses quickly and induces very large voltages in both the secondary winding (spark for the plugs) and in the primary winding (arcing across the points as they begin to open).
The arcing damage to the points is proportional to the DC current that was passing through the primary winding at the moment just before the points open. The ballast resistor reduces the primary winding current by a significant amount compared to what the current would be with a full 12V applied to the primary winding. This reduces the arcing damage to the points.
It's worth noting that early in the 1963 C2 production year, the nominal resistance of the production ballast resistor was something like 0.3 ohms. In later production, it was changed to nominally 1.8 ohms.
I believe that GM issued a Service Bulletin to address customer complaints about having to replace points at frequent intervals in early 1963 Corvettes. The Service Bulletin recommended that dealers replace the 0.3 ohm ballast resistor with the 1.8 ohm ballast resistor.
What can be disputed is the reason why GM thought this feature was necessary. I have no direct knowledge of what the GM engineers were thinkng when they added this feature. All I can say is that they probably had a good reason, because in the 1960s GM was very cost conscious and they did not add cost to their designs unless they has a good reason to do so.




What can be disputed is the reason why GM thought this feature was necessary. I have no direct knowledge of what the GM engineers were thinkng when they added this feature. All I can say is that they probably had a good reason, because in the 1960s GM was very cost conscious and they did not add cost to their designs unless they has a good reason to do so.
"Hotter" spark is not needed during normal battery voltage cranking operation. But compensation for low battery voltage is needed during cold weather cranking.
The Best of Corvette for Corvette Enthusiasts

"Hotter" spark is not needed during normal battery voltage cranking operation. But compensation for low battery voltage is needed during cold weather cranking.
Unless you were on the design team or you have read papers written by the design team, I think it is mere speculation to say that you know what they were thinking when they added this feature. And, it's probably not important anyway. The design speaks for itself. They wanted a hotter spark during cranking.





Dan: I ran the factory Presto-lite dual points in my 65 Police Engine car. A bitch to set, but performed very well once done. Set the South Holland (South side of Chicago) Land Radar Speed Record with the car back in 1969.
.
. However, local police stated it was really an airplane from nearby Ohara Field.
(Before Ohara was officially referred to as an AIRPORT)Larry





It would seem to me that the original factory coil would overheat with a full-time 12V supply.





I was tired when I posted, and my spelling was in the toilet. I should be better than that.

Butch did his flying in the F4F Wildcat. I did mine back then in a big block MOPAR.
Larry








"Hotter" spark is not needed during normal battery voltage cranking operation. But compensation for low battery voltage is needed during cold weather cranking.
Unless you were on the design team or you have read papers written by the design team, I think it is mere speculation to say that you know what they were thinking when they added this feature. And, it's probably not important anyway. The design speaks for itself. They wanted a hotter spark during cranking.
Sort of like is it positive electricity flow of negative electricity flow. It doesn't matter as long as your equations are consistent.
BTW, I'm also a EE.
My '67's ballast resistor is more than likely the factory original. It's supposed to be rated at 1.8 ohm but meters out at 2.3 ohm. Is this significant to any degree and (really basic question) how does higher ohm resistor affect coil performance and spark production characteristics in an engine's operating range?








Yes , thank you for the post, Always glad to receive new knowledge and context.