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What are the limits of the factory fuel system?

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Old 08-17-2016, 03:43 PM
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WS6JJP
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Default What are the limits of the factory fuel system?

Just trying to get an idea of what are the approximate limits of the factory Z06 fuel system when adding more horsepower. I've read that being direct injection that the high pressure fuel pump is the weak link followed by the injectors (short window of time for them to spray). Is there any tips or tricks with the fuel system itself or anything with the tuning aspect that will gain you more headroom? (Commanding more pressure,etc).

Also, does anyone know if any companies are actively working on any fuel system components for our cars?

So basically does anyone know the horsepower limits on
1. Factory fuel system as it sits
2. Factory fuel system when tuning tricks are involved
3 Factory fuel system when running E85
4. Factory fuel system using meth. I'm not totally sure exactly how much further the addition of meth will take you.

Over the winter I'm looking to add more horsepower but not exactly sure how yet that's why I'm asking these questions. I'm either looking at going with a ported factory blower, pulley, e85 etc or just wait for the whipple 2.9 to come out and run low to moderate boost on pump gas. I'd really like to stay away from meth if possible (I know a lot of ppl will probably suggest it) I guess I'd be happy at what ever power level I get with the fuel system maxed out (well close to it anyways) until someone makes some pumps or injectors.
Any advice??
Old 08-17-2016, 04:06 PM
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davepl
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The factory fuel system is adequate with gasoline for all normal mods. I mean pulleys, headers, cam, etc.

The fuel system is TOO SMALL for full E85. Some say you can get away with it. Chevrolet didn't. It's definitely on the ragged edge.

There are no bolt-in-replacement high pressure pumps, but you can buy cams that upsize the lobe that drives the pump, and that gets you additional capacity.

Some people are spraying additional methanol as a fuel, but if not cut 50/50 it's flammable and we've seen a couple of total loss car fires ostensibly related to it.

Last edited by davepl; 08-17-2016 at 04:06 PM.
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Old 08-17-2016, 07:00 PM
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WS6JJP
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Thanks for the reply, anyone else with any facts or figures?

As far as e85 goes, yeah some say you can run 100% e85 and others say no.

I'm wondering how our Z06's will do with just bolting on a 2.9 whipple and not running meth?
Old 08-17-2016, 07:12 PM
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Dfwz06
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I'm curious too. Will the stock fuel system handle 750rwhp? What bout $800?
Old 08-17-2016, 08:30 PM
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Higgs Boson
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E40 maximum or 700 rwhp maximum to keep it like stock (625rwhp for LT1)

you can run the fuel system with falling pressures at WOT and squeeze out a little more, overwork the injectors, low rail pressure, etc but to me it's not worth it.

that's why so many bigger power cars are running meth as fuel (for better or worse). meth injection was designed as an intake charge cooler, not for fueling.

you can command more rail pressure to work the pump harder, it helps a little bit, not much, imo. you can also start injection earlier in the cycle, but then you are spraying out an open exhaust valve and losing control of fueling and wideband accuracy (false rich). theoretically you should be able to spray as early as intake valve open but that's really not a lot more time anyways and just a potentially larger fuel loss to the exhaust valve.
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Old 08-17-2016, 09:19 PM
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WS6JJP
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Higgs, I was hoping you would reply in here. So basically you're saying a stock fuel system we're looking at 700rwhp max on 93 pump gas? I guess I could live with that (initially..lol). I wonder what kind of boost that would equate to on the whipple?

Anyone else have any first hand experience?
Old 08-17-2016, 09:26 PM
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Originally Posted by WS6JJP
Higgs, I was hoping you would reply in here. So basically you're saying a stock fuel system we're looking at 700rwhp max on 93 pump gas? I guess I could live with that (initially..lol). I wonder what kind of boost that would equate to on the whipple?

Anyone else have any first hand experience?
max of what i consider ideal, yes. I don't like to push limits, unpredictability not a good thing when it comes to being out of fuel or on the verge of melting metal.
Old 08-17-2016, 10:10 PM
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mowe
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I run meth and am on stock fuel system with 100% E85. The meth is the key. I'm about 750whp.
Old 08-17-2016, 10:29 PM
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Not bad.. If these fuel systems can handle 700whp that's more than enough for me.
Old 08-17-2016, 10:33 PM
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I was told 800rwhp with meth. I'm sure you're going to get many answers on this in here. Bottom line you need to have a good tuner that knows what they are doing.. I'm at 730rwhp with no meth and after 3800 miles and many nights on the street so far so good..

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Old 08-17-2016, 10:36 PM
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Originally Posted by 2016 Z06
I was told 800rwhp with meth. I'm sure you're going to get many answers on this in here. Bottom line you need to have a good tuner that knows what they are doing..
understatement of the day
Old 08-18-2016, 12:56 PM
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So what are guys doing to reach 750+ rwhp? Changing out what components? I'm wanting to do the procharger D1 setup, but it's easy to reach 750+ with it.
Old 08-18-2016, 01:26 PM
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Originally Posted by Dfwz06
So what are guys doing to reach 750+ rwhp? Changing out what components? I'm wanting to do the procharger D1 setup, but it's easy to reach 750+ with it.
Medium to large cam with fuel lobe, lower pulley (and upper pulley if you want), ported blower, intake, headers, a good tune. I would run a mix of E25-35 if ethanol is available in your area but this may stretch beyond the limits at 7xx.

Also, dyno in the winter.
Old 08-18-2016, 01:41 PM
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I meant what are you doing to the fuel system to get to a power level of over 750 at the wheels?
Old 08-18-2016, 01:56 PM
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Originally Posted by Dfwz06
I meant what are you doing to the fuel system to get to a power level of over 750 at the wheels?
Meth and a GOOD tune and as stated above have it tuned on a cold day..

Last edited by 2019 ZR1; 08-18-2016 at 01:58 PM.
Old 08-18-2016, 01:58 PM
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Originally Posted by Higgs Boson
Medium to large cam with fuel lobe, lower pulley (and upper pulley if you want), ported blower, intake, headers, a good tune. I would run a mix of E25-35 if ethanol is available in your area but this may stretch beyond the limits at 7xx.

Also, dyno in the winter.
No Cam, summer Dyno :-). Dynojet of course.

Can't stress the need of a good shop....and tuner.
Old 08-18-2016, 03:45 PM
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Originally Posted by mowe
No Cam, summer Dyno :-). Dynojet of course.

Can't stress the need of a good shop....and tuner.
I was talking about with no meth, you're running meth which helps with the hot summer IATs.

You definitely want a cam lobe so you may as well do the whole cam, there is a lot of power there.

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Old 08-18-2016, 04:17 PM
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Ben@WeaponX
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Just rolled out 712whp on our Mustang dyno with 93 octane on Tony's 8 speed auto Z06 today.

Features:
WEAPON-X heat exchanger
B3R 2 gallon hx tank
Halltech intake
Custom pulley combo
WEAPON-X ported heads
WEAPON-X Stage 3 cam
AR 2" headers
Akrapovic Evolution exhaust today.

Hector will get a video and dyno up here shortly.

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Old 08-18-2016, 07:11 PM
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Originally Posted by Higgs Boson
I was talking about with no meth, you're running meth which helps with the hot summer IATs.

You definitely want a cam lobe so you may as well do the whole cam, there is a lot of power there.
I may pick up 30-40whp with a cam. I won't get much more.
Old 08-18-2016, 08:46 PM
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Originally Posted by mowe
I may pick up 30-40whp with a cam. I won't get much more.
Depends on the cam.
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