Bleeding/Purging the Corvette Z06 Intercooler video
#1
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Bleeding/Purging the Corvette Z06 Intercooler video
Here is a video of how I bled my 2016 Corvette Z06 after I installed my intercooler tank. I used the GSpeed intercooler override tool which it makes it much easier. It is also possible to do this without the tool, which I show later in the video. This method does require a $3 piece of 1" inside diameter vinyl tubing which will make a lot sense when you watch the video. The tubing is available from most hardware stores. The same process could probably be used for the ZR1, Camaro ZL1 and Cadillac CTSV.
Last edited by LagunaSecaZ06; 08-18-2016 at 02:38 AM.
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LagunaSecaZ06 (08-18-2016)
#3
Safety Car
Have you noticed a difference? I had a huge amount of bubbles. Had the dealer vacuum fill it and hit the track again. Identical lap times to the tenth, identical top speeds. I honestly can't tell a difference. Either the stock pump cavitates on vacuum filled tank or it never cavitated.
Last edited by SBC_and_a_stick; 08-18-2016 at 09:09 PM.
#4
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Have you noticed a difference? I had a huge amount of bubbles. Had the dealer vacuum fill it and hit the track again. Identical lap times to the tenth, identical top speeds. I honestly can't tell a difference. Either the stock pump cavitates on vacuum filled tank or it never cavitated.
I had reduced power after I installed the aftermarket reservoir. I was able to bleed the system with the reservoir open and pouring coolant/water into the intercooler filler port. This was a little messy. When you pour the coolant into the filler port, it jump starts the coolant flowing. When I swapped out the tank for a revised version, I thought I purged it, but I had reduced power. At this time I had received the Gspeed override tool and figured out the vinyl tubing. It made a BIG difference having the intercooler purged the second time.
I think a couple different situations are happening to people on the forum and in the magazines. When Randy Pobst said "the Corvette is making no boost" I believe he mis-spoke. That Vette wasn't making power, because the ECM was pulling timing and the intercooler circuit was not purged and disconnected like Tadge said. The car was probably making boost. That car had two problems.
When someone says their car is going into limp mode, are they seeing it on the DIC? If they are, then that is due to overheated engine coolant. I think the tougher situation to identify is the underfilled/air pocket in the intercooler. You will not get a message or code. The ECM just thinks that IAT2 is too hot and just pulls timing. Your Z06 will still run 4th gear to 148, it just pulls slower.
Anyone that can bleed brakes has the technical knowledge to follow my video and check their intercooler system. The only part you have to buy is the vinyl tubing (1" inside diameter by 18"). If you run the engine at least 4 times, squeeze intercooler hoses when turned off to get additional bubbles out and make sure the level is as high possible when you turn the car off, you should be good to go. When the system is closed, you can run the car and squeeze the intercooler hose to feel if the coolant is flowing. The Gspeed tool does make the process easier and is reasonably priced. If you overfill the tube a siphon or turkey baster is helpful to remove the excess coolant without making a mess.
#5
Supporting Vendor
When someone says their car is going into limp mode, are they seeing it on the DIC? If they are, then that is due to overheated engine coolant. I think the tougher situation to identify is the underfilled/air pocket in the intercooler. You will not get a message or code. The ECM just thinks that IAT2 is too hot and just pulls timing. Your Z06 will still run 4th gear to 148, it just pulls slower.
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LagunaSecaZ06 (12-21-2016)
#6
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How do you know how much fluid should be in the system?
When the level drops in the clear tube I would want to add more fluid.......so how do you know when the system is full?
When the level drops in the clear tube I would want to add more fluid.......so how do you know when the system is full?
Last edited by firstgear; 08-19-2016 at 01:13 PM.
#7
Melting Slicks
Seems like there's still a huge bubble in the OEM reservoir which GM said caused cavitation.
#8
Supporting Vendor
#9
Safety Car
In your case you didn't have a problem, so there was no improvement. By getting yours vacuum filled you have the piece of mind. You could always still check it.
I had reduced power after I installed the aftermarket reservoir. I was able to bleed the system with the reservoir open and pouring coolant/water into the intercooler filler port. This was a little messy. When you pour the coolant into the filler port, it jump starts the coolant flowing. When I swapped out the tank for a revised version, I thought I purged it, but I had reduced power. At this time I had received the Gspeed override tool and figured out the vinyl tubing. It made a BIG difference having the intercooler purged the second time.
I think a couple different situations are happening to people on the forum and in the magazines. When Randy Pobst said "the Corvette is making no boost" I believe he mis-spoke. That Vette wasn't making power, because the ECM was pulling timing and the intercooler circuit was not purged and disconnected like Tadge said. The car was probably making boost. That car had two problems.
When someone says their car is going into limp mode, are they seeing it on the DIC? If they are, then that is due to overheated engine coolant. I think the tougher situation to identify is the underfilled/air pocket in the intercooler. You will not get a message or code. The ECM just thinks that IAT2 is too hot and just pulls timing. Your Z06 will still run 4th gear to 148, it just pulls slower.
Anyone that can bleed brakes has the technical knowledge to follow my video and check their intercooler system. The only part you have to buy is the vinyl tubing (1" inside diameter by 18"). If you run the engine at least 4 times, squeeze intercooler hoses when turned off to get additional bubbles out and make sure the level is as high possible when you turn the car off, you should be good to go. When the system is closed, you can run the car and squeeze the intercooler hose to feel if the coolant is flowing. The Gspeed tool does make the process easier and is reasonably priced. If you overfill the tube a siphon or turkey baster is helpful to remove the excess coolant without making a mess.
I had reduced power after I installed the aftermarket reservoir. I was able to bleed the system with the reservoir open and pouring coolant/water into the intercooler filler port. This was a little messy. When you pour the coolant into the filler port, it jump starts the coolant flowing. When I swapped out the tank for a revised version, I thought I purged it, but I had reduced power. At this time I had received the Gspeed override tool and figured out the vinyl tubing. It made a BIG difference having the intercooler purged the second time.
I think a couple different situations are happening to people on the forum and in the magazines. When Randy Pobst said "the Corvette is making no boost" I believe he mis-spoke. That Vette wasn't making power, because the ECM was pulling timing and the intercooler circuit was not purged and disconnected like Tadge said. The car was probably making boost. That car had two problems.
When someone says their car is going into limp mode, are they seeing it on the DIC? If they are, then that is due to overheated engine coolant. I think the tougher situation to identify is the underfilled/air pocket in the intercooler. You will not get a message or code. The ECM just thinks that IAT2 is too hot and just pulls timing. Your Z06 will still run 4th gear to 148, it just pulls slower.
Anyone that can bleed brakes has the technical knowledge to follow my video and check their intercooler system. The only part you have to buy is the vinyl tubing (1" inside diameter by 18"). If you run the engine at least 4 times, squeeze intercooler hoses when turned off to get additional bubbles out and make sure the level is as high possible when you turn the car off, you should be good to go. When the system is closed, you can run the car and squeeze the intercooler hose to feel if the coolant is flowing. The Gspeed tool does make the process easier and is reasonably priced. If you overfill the tube a siphon or turkey baster is helpful to remove the excess coolant without making a mess.
Outside of Randy's "DNF" lap we have two other documented events, yours and GSPEEDs but both use an aftermarket tank...
The tool is great, and the video is helpful. I just wish we would have some evidence that it is need for the stock setup.
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NineVettes (09-18-2018)
#10
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Tadge said they check the Intercooler to see if it is bled properly.
Juechter explained it further stating, “One of our pre-loan checks is to bleed the intercooler circuit to make sure there is no air in it. Some customer complaints about overheating Z06s have been traced to improperly bled intercoolers. The technician doing the work plugged in the electrical connector for the intercooler pump and it seemed to seat and ‘click’ into position, but the secondary latching mechanism did not fully lock into position leading to intermittent operation.â€
Read more: http://gmauthority.com/blog/2015/10/...#ixzz4HnxJ8fFB
If your Z06 Intercooler circuit is running fine, then no worries. If you check your Z06 with the vinyl tubing you can verify it is Ok. If you don't use the vinyl tubing it will make a big mess and cause you to lose fluid. My video is the only visual way to verify a running non-cavitating pump on a stock car. You could squeeze the hose with car running, but the clear vinyl hose shows if coolant is aerated.
If you car is modified with an additional reservoir tank, then you open the top and see the fluid circulating.
Juechter explained it further stating, “One of our pre-loan checks is to bleed the intercooler circuit to make sure there is no air in it. Some customer complaints about overheating Z06s have been traced to improperly bled intercoolers. The technician doing the work plugged in the electrical connector for the intercooler pump and it seemed to seat and ‘click’ into position, but the secondary latching mechanism did not fully lock into position leading to intermittent operation.â€
Read more: http://gmauthority.com/blog/2015/10/...#ixzz4HnxJ8fFB
If your Z06 Intercooler circuit is running fine, then no worries. If you check your Z06 with the vinyl tubing you can verify it is Ok. If you don't use the vinyl tubing it will make a big mess and cause you to lose fluid. My video is the only visual way to verify a running non-cavitating pump on a stock car. You could squeeze the hose with car running, but the clear vinyl hose shows if coolant is aerated.
If you car is modified with an additional reservoir tank, then you open the top and see the fluid circulating.
#11
Safety Car
Tadge said they check the Intercooler to see if it is bled properly.
Juechter explained it further stating, “One of our pre-loan checks is to bleed the intercooler circuit to make sure there is no air in it. Some customer complaints about overheating Z06s have been traced to improperly bled intercoolers. The technician doing the work plugged in the electrical connector for the intercooler pump and it seemed to seat and ‘click’ into position, but the secondary latching mechanism did not fully lock into position leading to intermittent operation.â€
Read more: http://gmauthority.com/blog/2015/10/...#ixzz4HnxJ8fFB
If your Z06 Intercooler circuit is running fine, then no worries. If you check your Z06 with the vinyl tubing you can verify it is Ok. If you don't use the vinyl tubing it will make a big mess and cause you to lose fluid. My video is the only visual way to verify a running non-cavitating pump on a stock car. You could squeeze the hose with car running, but the clear vinyl hose shows if coolant is aerated.
If you car is modified with an additional reservoir tank, then you open the top and see the fluid circulating.
Juechter explained it further stating, “One of our pre-loan checks is to bleed the intercooler circuit to make sure there is no air in it. Some customer complaints about overheating Z06s have been traced to improperly bled intercoolers. The technician doing the work plugged in the electrical connector for the intercooler pump and it seemed to seat and ‘click’ into position, but the secondary latching mechanism did not fully lock into position leading to intermittent operation.â€
Read more: http://gmauthority.com/blog/2015/10/...#ixzz4HnxJ8fFB
If your Z06 Intercooler circuit is running fine, then no worries. If you check your Z06 with the vinyl tubing you can verify it is Ok. If you don't use the vinyl tubing it will make a big mess and cause you to lose fluid. My video is the only visual way to verify a running non-cavitating pump on a stock car. You could squeeze the hose with car running, but the clear vinyl hose shows if coolant is aerated.
If you car is modified with an additional reservoir tank, then you open the top and see the fluid circulating.
Going forward I hope lots of folks get this adapter and hose and use your technique or a knowledgeable dealer to vacuum fill the system. But above all I want to see a comparison in vmax or graph the IAT2s before and after on a stock system.
#12
Supporting Vendor
I believe Tadge on some things and not on others. It depends on what the rest of our evidence shows.
Going forward I hope lots of folks get this adapter and hose and use your technique or a knowledgeable dealer to vacuum fill the system. But above all I want to see a comparison in vmax or graph the IAT2s before and after on a stock system.
Going forward I hope lots of folks get this adapter and hose and use your technique or a knowledgeable dealer to vacuum fill the system. But above all I want to see a comparison in vmax or graph the IAT2s before and after on a stock system.
I understand its not "stock" but its stock enough for me to reconfigure the system- but we had pump shut down/insane IAT2 on operations stock Z with just the Dewitts heat exchanger. Stock everything else. I thought it was oil cooler limitation, not IAT2 related.
That was a stock system, upgraded HX only. Bled properly.
#13
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I keep checking this thread and I guess I am confused.... If sliding an 18" piece of tube over the fill port and cycling the pump (either via Gspeed's tool or running the motor) is all it takes to bleed the air out of the system, why was this ever an issue?
#14
Safety Car
I understand its not "stock" but its stock enough for me to reconfigure the system- but we had pump shut down/insane IAT2 on operations stock Z with just the Dewitts heat exchanger. Stock everything else. I thought it was oil cooler limitation, not IAT2 related.
That was a stock system, upgraded HX only. Bled properly.
That was a stock system, upgraded HX only. Bled properly.
I really wish you guys came with an accessory/method to test whether the pump shuts down! I tried every PID people gave me on the forum and I still can't track IAT2s.
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Mikec7z (07-10-2018)
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#18
Melting Slicks
Have you noticed a difference? I had a huge amount of bubbles. Had the dealer vacuum fill it and hit the track again. Identical lap times to the tenth, identical top speeds. I honestly can't tell a difference. Either the stock pump cavitates on vacuum filled tank or it never cavitated.
#19
Thanks for posting the video (and GSpeed for making the override switch). I've been wondering how properly bleed my system after installing the Granatelli tank. I've noticed no drop in power whatsoever but wanted to bleed the system any ways. I do hear the gurgles when I turn off the car. I also read a comment that the Granatelli tank sits higher than the supercharger core which I suppose minimizes/eliminates the need to bleed out the air.
#20
Drifting
LagunaSecaZ06...........Thanks for the video. Why does GM say the system must be vacuumed to remove the air and that it can not be done via a gravity feed? Your system makes sense.