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Electrical burning smell from near alternator

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Old 07-19-2018, 04:51 PM
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Thompson95
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Default Electrical burning smell from near alternator

When I start my 2002 corvette everything sounds fine for a few seconds then a slight whine starts coming from the engine bay near the alternator. I’m not sure if it is the alternator but it’s at least in that area. Then after a little bit longer a smell of what I think is something electrical burning starts to come from the around the alternator as well. I have a code for the right actuator being out but that shouldn’t cause the problem, and when I start the vehicle it says service vehicle soon. Oil life is good and the car has 65500 miles. Help me figure out what this problem is.
Old 07-19-2018, 05:00 PM
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billschroeder5842
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I bet you have a bearing issue and the "electrical smell" is from your malfunctioning bearing overheating the rest of the alternator.

Test it or swap it. Prices are all over the place so shop carefully.
Old 07-19-2018, 05:09 PM
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Thompson95
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Originally Posted by billschroeder5842
I bet you have a bearing issue and the "electrical smell" is from your malfunctioning bearing overheating the rest of the alternator.

Test it or swap it. Prices are all over the place so shop carefully.
I guess I will probably have to try to replace it. Might be the only way to find out. Do you know if this would cause the alternator to not charge the battery?
Old 07-19-2018, 06:53 PM
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Originally Posted by Thompson95
Do you know if this would cause the alternator to not charge the battery?
Certainly, it very well could. The bearing going out will place drag on the rotation and mess up the alignment of the magnet (slightly) and cause you system to not charge at full rate. Plus, the squeal and burning noise is a dead give away.
Old 07-19-2018, 09:39 PM
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There is a “sticky” about alternators that might help you.
Old 07-20-2018, 11:05 AM
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As mentioned above, read it and DON'T turn in your old alternator as core: plenty of horror stories!

What makes this alternator so peculiar is that it is excited when its regulator receives a turn on signal of 10v at limited current provided by the PCM through the L wire. Not all regulators accept the turn on signal provided by the C5 PCM.

Another distinctive attribute described by Lionelhutz in this post:
The stock alternator has a soft turn-on regulator. You can watch how slowly the voltage increases when the engine starts. So, I suspect the message is caused by some aftermarket units that do not have a soft-start and basically jump to a high duty cycle until the voltage rises and the duty cycle drops again. The PCM is seeing the duty cycle go too high which triggers the charge fault message in the DIC.

Last edited by GCG; 07-20-2018 at 11:13 AM.
Old 07-20-2018, 12:45 PM
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Thank you for the replies everyone, I ordered a new alternator. Should be here in a week. I will update if it solves my problem which I think it will.
Old 07-20-2018, 12:47 PM
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Bill Curlee
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Remove the belt and turn the alternator pulley by hand. See if there is roughness or any shaft lost motion. If it spins freely and there is no noise roughness, look for something else.

Do you have an automatic or manual trans. SOME,,, C5 alternators have a dampener/clutch on the front pulley and sometimes they can cause weird issues. Does your pulley have a black top hat on front of the pulley??

As others have stated, your alternator is unique and if you turn in the core, you COULD get an alternator that is incompatible with your system. If it were me and I needed alternator work, I would have it professionally rebuilt at an Alternator Starter shop.

Use a Multimeter and see if the alternator is outputting the correct voltage. The VOLT METER in you IPS does not represent the actual charging voltage. Measure the large BATT Terminal on the back to chassis ground (engine running) and also read directly to the battery terminals. Compare both readings. Should be the same. 13.5-14.5 VDC

Bill

Last edited by Bill Curlee; 07-20-2018 at 12:52 PM.
Old 07-20-2018, 12:54 PM
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Originally Posted by Bill Curlee
Remove the belt and turn the alternator pulley by hand. See if there is roughness or any shaft lost motion if it spins freely and there is no noise roughness, look for something else. Do you have an automatic or manual trans. SOME,,, C5 alternators have a dampener/clutch on the front pulley and sometimes they can cause weird issues. Does your pullet have a black top hat on front of the pulley??

As others have stated, your alternator is unique and if you turn in the core, you COULD get an alternator that is incompatible with your system. If it were me and I needed alternator work, I would have it professionally rebuilt at an Alternator Starter shop.

Use a Multimeter and see if the alternator is outputting the correct voltage. The VOLT METER in you IPS does not represent the actual charging voltage. Measure the large BATT Terminal on the back to chassis ground (engine running) and also read directly to the battery terminals. Compare both readings. Should be the same. 13.5-14.5 VDC

Bill
My car is a manual, I have turned it by hand and didn’t feel anything that seemed out of the normal. But when I turn my car on it sounds normal for a few seconds then starts the noise. So I assume that the speed at which it turns must be causing the bearing issue. I will be keeping my old alternator just Incase the new one does not work out.
Old 07-20-2018, 12:57 PM
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Try running the engine WITHOUT the belt on and see if you have the same noise. It will NOT hurt anything.

Bill

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