[C1] Second new clutch kit and still have chatter
#1
Le Mans Master
Thread Starter
Second new clutch kit and still have chatter
I'm working on my 57 and installed a new quality flywheel from summit Racing and a new clutch kit from Advance Auto Parts and was getting clutch chatter ( rough vibration when engaging the clutch ). So today I installed a new McCloud high performance clutch kit from Summit Racing and tried it down the road and still have the problem ( even worse in reverse ) Everything is new and it is the second kit . I've never seen anything like this . The only thing that I noticed that caught my attention was the clutch fork didn't seem to be far enough into the throw out bearing ( not centered ). I'm wondering if it is pushing the throw out bearing crooked and not compressing the fingers evenly on the pressure plate . The clutch fork looks like the right one and they are supposed to be the same from 55-62 . I'm going to look at it again tomorrow . Probably pull the leather boot off and see if I can get a peak inside to see if it is fully engaged on the ball stud . Anybody ever run into this ? I've probably installed close to one hundred clutches in my lifetime and never seen this .
#2
Racer
I'm working on my 57 and installed a new quality flywheel from summit Racing and a new clutch kit from Advance Auto Parts and was getting clutch chatter ( rough vibration when engaging the clutch ). So today I installed a new McCloud high performance clutch kit from Summit Racing and tried it down the road and still have the problem ( even worse in reverse ) Everything is new and it is the second kit . I've never seen anything like this . The only thing that I noticed that caught my attention was the clutch fork didn't seem to be far enough into the throw out bearing ( not centered ). I'm wondering if it is pushing the throw out bearing crooked and not compressing the fingers evenly on the pressure plate . The clutch fork looks like the right one and they are supposed to be the same from 55-62 . I'm going to look at it again tomorrow . Probably pull the leather boot off and see if I can get a peak inside to see if it is fully engaged on the ball stud . Anybody ever run into this ? I've probably installed close to one hundred clutches in my lifetime and never seen this .
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bj1k (08-27-2018)
#3
When I bought my C1 I had a lot of chatter. Checked the transmission mount and found that the bolts that bolt the trans mount bracket to the tail housing were stripped and backed out. Re-drilled housing, tapped and end of chatter. Just a thought/possibility.
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bj1k (08-27-2018)
#4
Race Director
I would second Rsavage1's post. With a new flywheel and two new clutch kits you have eliminated 90% of the potential clutch-related chatter sources. Time to look at the motor mounts, transmission mount, & clutch linkage in general.
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bj1k (08-27-2018)
#5
Racer
May not be exactly the same, but I had the a similar problem with my '51 Ford (resurfaced flywheel and new disc and pressure plate); it also tuned out to be motor/ transmission mounts. I don't know which it was because once I got under it, I replaced 'em all. The old ones didn't look that bad either.
Last edited by tubman; 08-27-2018 at 07:45 PM.
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bj1k (08-27-2018)
#6
Le Mans Master
Thread Starter
Not sure what setup you have but if you have a dust cover just in front of the flywheel (engine side) check to see if the flywheel bolts are touching it and making the noise. Do a search on the forum, lots of info about this issue. Shifting the dust cover one way or the other could fix the rattle.
#7
Le Mans Master
Thread Starter
#8
Racer
#9
Le Mans Master
Thread Starter
#10
Racer
It would make noise all the time, not just during engagement. But the ARP flywheel bolts I just used were a little too long and barely contacting the block. I had to grind some offf the end.
I know how you feel about tearing it apart. I got mine running just over a week ago, and had to pull the engine and trans back out to fix an oil leak at the back of the block. Made me second guess putting in a 5 speed.
I know how you feel about tearing it apart. I got mine running just over a week ago, and had to pull the engine and trans back out to fix an oil leak at the back of the block. Made me second guess putting in a 5 speed.
#11
Safety Car
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It would make noise all the time, not just during engagement. But the ARP flywheel bolts I just used were a little too long and barely contacting the block. I had to grind some offf the end.
I know how you feel about tearing it apart. I got mine running just over a week ago, and had to pull the engine and trans back out to fix an oil leak at the back of the block. Made me second guess putting in a 5 speed.
I know how you feel about tearing it apart. I got mine running just over a week ago, and had to pull the engine and trans back out to fix an oil leak at the back of the block. Made me second guess putting in a 5 speed.
#12
Race Director
I did get ahold of a new pressure plate last year that shuttered very badly upon installation. After pulling it back out immediately, the diaphragm fingers looked even, but upon turning the clutch over and measuring the at rest position of the steel plate, I found it was considerably un-level with the housing. I then bolted the pressure plate and disc to a flywheel and put it all in a hydraulic press and compressed the fingers to move the plate to achieve a clearance of .060 inch and found that I had a lot of variance in that clearance dimension all around the outside of the plate. The manufacturer gave me some static because I bought it through a Amazon seller and apparently it left the manufacturer about 2 years prior, but after sending it back they checked it and sent me a replacement and I performed the same checks on it when I received it. It still had a slight amount of variance but only about 1/4 to 1/3 the variance of the bad one. Once installed it has worked smoothly.
So yes, a bad pressure plate does get out now and then apparently. If you have to pull it all back out this might be something to check. I will tell you it shook and chattered badly. I knew as soon as I started backing it off my lift that something was horribly wrong. I only drove it down the block and back and right back up on the lift to remove it.
So yes, a bad pressure plate does get out now and then apparently. If you have to pull it all back out this might be something to check. I will tell you it shook and chattered badly. I knew as soon as I started backing it off my lift that something was horribly wrong. I only drove it down the block and back and right back up on the lift to remove it.
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bj1k (08-28-2018)
#13
Le Mans Master
Thread Starter
I did get ahold of a new pressure plate last year that shuttered very badly upon installation. After pulling it back out immediately, the diaphragm fingers looked even, but upon turning the clutch over and measuring the at rest position of the steel plate, I found it was considerably un-level with the housing. I then bolted the pressure plate and disc to a flywheel and put it all in a hydraulic press and compressed the fingers to move the plate to achieve a clearance of .060 inch and found that I had a lot of variance in that clearance dimension all around the outside of the plate. The manufacturer gave me some static because I bought it through a Amazon seller and apparently it left the manufacturer about 2 years prior, but after sending it back they checked it and sent me a replacement and I performed the same checks on it when I received it. It still had a slight amount of variance but only about 1/4 to 1/3 the variance of the bad one. Once installed it has worked smoothly.
So yes, a bad pressure plate does get out now and then apparently. If you have to pull it all back out this might be something to check. I will tell you it shook and chattered badly. I knew as soon as I started backing it off my lift that something was horribly wrong. I only drove it down the block and back and right back up on the lift to remove it.
So yes, a bad pressure plate does get out now and then apparently. If you have to pull it all back out this might be something to check. I will tell you it shook and chattered badly. I knew as soon as I started backing it off my lift that something was horribly wrong. I only drove it down the block and back and right back up on the lift to remove it.
#14
Racer
Although, for awhile I did give thought to making a big enough section of the floor hump removable, so I could slide the trans back far enough to work.
#15
Burning Brakes
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If you take it apart again make sure the surface under the TO bearing is not worn. About 25% of the ones I did had the worn snout that holds the trans front bearing in place.
Dom
Dom
#16
Not sure what setup you have but if you have a dust cover just in front of the flywheel (engine side) check to see if the flywheel bolts are touching it and making the noise. Do a search on the forum, lots of info about this issue. Shifting the dust cover one way or the other could fix the rattle.
If it is not factory alignment of matched engine and bell housing, then they may be mis-aligned. You will need a dial indicator to align the housing.
I had the same problem with my 61. I am using a 355 engine with the 61 bell housing. Would vibrate only when the clutch was pressed in. Also, the pilot
bushing was worn in an oval shape by the trans shaft.
Good luck
Ray
#17
Race Director
This reminds me - In addition to a rough and worn transmission input bearing retainer - what about the pilot bushing? I didn't see any mention of replacing it. Did you check it to see if the bore was badly worn? I think if the inner bushing diameter is no more than 3 or 4 thousands of an inch larger than the input shaft tip it is usually OK. Also - probably not an issue with your car - but I believe a twisted input shaft (and clutch splines) can cause clutch shuddering on engagement. But that usually takes a big engine, good traction and/or some abusive driving to happen. More things to look at if you end up having to pull the transmission out again. Hopefully it's a mount or something external.
#18
Drifting
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This reminds me - In addition to a rough and worn transmission input bearing retainer - what about the pilot bushing? I didn't see any mention of replacing it. Did you check it to see if the bore was badly worn? I think if the inner bushing diameter is no more than 3 or 4 thousands of an inch larger than the input shaft tip it is usually OK. Also - probably not an issue with your car - but I believe a twisted input shaft (and clutch splines) can cause clutch shuddering on engagement. But that usually takes a big engine, good traction and/or some abusive driving to happen. More things to look at if you end up having to pull the transmission out again. Hopefully it's a mount or something external.
#19
Le Mans Master
Since you have replaced most of the moving parts, You should look at the alignments. The obvious thing is the bell housing alignment.
If it is not factory alignment of matched engine and bell housing, then they may be mis-aligned. You will need a dial indicator to align the housing.
I had the same problem with my 61. I am using a 355 engine with the 61 bell housing. Would vibrate only when the clutch was pressed in. Also, the pilot
bushing was worn in an oval shape by the trans shaft.
Good luck
Ray
If it is not factory alignment of matched engine and bell housing, then they may be mis-aligned. You will need a dial indicator to align the housing.
I had the same problem with my 61. I am using a 355 engine with the 61 bell housing. Would vibrate only when the clutch was pressed in. Also, the pilot
bushing was worn in an oval shape by the trans shaft.
Good luck
Ray
Right on... When I installed my TK0 with the 502 .I used a CenterForce II clutch.And a New Flywheel. I also replaced the Release Fork and a New Pivot Ball and had the Bell housing Machined for Flatness as well as a New Pilot bearing. Also making sure the run out in the bell housing center was trued with a Dial indicator. That's where the Adjustable Dowel pins come in^.
Replaced the Tranny rubber mount and the motor mounts with Urethane ones.
Just My $.02 Worth
Last edited by Viet Nam Vett; 08-28-2018 at 02:56 PM.
#20
Le Mans Master
Thread Starter
I talked to McCleod yesterday about their Clutch set and he just said that their is a break-in period of 500 to 750 miles . So I guess I just have to jerk and hop down the road for the next couple summers . This can't be the answer . I have never seen this with a new clutch !