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Borla exhaust tips sticking out farther from one side to the other

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Old Mar 30, 2026 | 12:12 PM
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Default Borla exhaust tips sticking out farther from one side to the other

Has anyone encountered this issue before? My installer noted that the tips were not welded symmetrically from left to right, resulting in one side protruding further than the other. Were waiting to hear back from Borla.



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Old Mar 30, 2026 | 01:08 PM
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Originally Posted by Cnctom
Has anyone encountered this issue before? My installer noted that the tips were not welded symmetrically from left to right, resulting in one side protruding further than the other. Were waiting to hear back from Borla.


Myself and at least one other member here I have DM'ed back and forth have had this same issue....without much luck getting it corrected.
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Old Mar 30, 2026 | 01:53 PM
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Originally Posted by Cnctom
Has anyone encountered this issue before? My installer noted that the tips were not welded symmetrically from left to right, resulting in one side protruding further than the other. Were waiting to hear back from Borla.
Yes, I have! It drives me crazy. Borla even sent an entirely new system and it was still off. Yours looks way worse than mine. I have been meaning to reach out to Borla about this...seems like a design/manufacturing issue. Does not seem to be an install issue, as my installer works on many high end Euro cars and he said he had never seen a system with such little ability to adjust the tips.




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Old Mar 30, 2026 | 04:46 PM
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I will add that Borla's customer service has been excellent throughout the install of my Borla ATAK. They were very responsive to helping solve the problem. This was one of the deciding factors for me choosing Borla because I heard how well they treat the customers in case of a warranty claim. However, there is only so much customer service can do if the system isn't designed and built to have exact alignment. I have seen many posts and several cars at car shows where the passenger side tips extend further than the driver side.
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Old Mar 30, 2026 | 07:17 PM
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I had the same issue with two different sets of exhaust systems, so I believe it's the car not the exhaust. But yes, my first install, the Borla was off exactly in the same way. Right hand side stuck out further than left hand side. Switched to AWE as the Borla ATAK wasn't loud enough, and even the AWE was off the same, but not as much as the Borla was.

FYI. I installed both systems myself and spent days trying to get them aligned just right, but just couldn't do it. But the AWE without mufflers was easier to align, but still couldn't come out perfect.
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Old Yesterday | 11:04 AM
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The one thing that makes this easier to live with is how far apart they are as well as how the diffuser makes it almost impossible to see how far both sides are extended at the same time....think it only dives us OCD people nuts lol
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Old Yesterday | 11:29 AM
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Originally Posted by huggerorange73
The one thing that makes this easier to live with is how far apart they are as well as how the diffuser makes it almost impossible to see how far both sides are extended at the same time....think it only dives us OCD people nuts lol
agreed....and spending $4K+ on an exhaust, I expect it to be perfect!
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Old Yesterday | 11:47 AM
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Originally Posted by REDEVIL
agreed....and spending $4K+ on an exhaust, I expect it to be perfect!
Very much so!
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I have the ATAK as well and I noticed that the tips on the right side stick out more than the left side. Thought I was the one with this problem.
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Old Today | 06:29 AM
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Well, I see I’m not the only one. A friend of mine has this system too, and his right side also sticks out a bit more. It still looks good on his car, but on mine, the left side is so far off that you cant even read the Borla logo. It looks pretty bad. My mechanic is currently reaching out to them to find out how to fix this. $4600 for that system. But I have to say it sounds so good.
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Old Today | 06:57 AM
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FWIW, I can agree that this alignment would bother me.
In this thread, there are many examples of misalignment.
I do not understand how Borla, with a jig, GM connections, and production
of many systems, can have this problem?
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