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First Try at a Fuel Pump Replace

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Old Jun 8, 2026 | 06:19 PM
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Default First Try at a Fuel Pump Replace

Hi everyone. I just completed my first try at replacing my fuel pump on my 1989 and need your advise. The original one stopped working due to the plastic electrical plug breaking on the side of the plug (broken plastic exposing the metal prong). I bought a new pump and the plug that came with it just had bare wires at the other end. So, I cut off the old plug and connected the new plug to the existing wires using two uninsulated butt connectors. Is there anything else I need to do before I put it back in the tank? Thanks for your help.
Mark


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Old Jun 8, 2026 | 06:32 PM
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Insulate those crimps. The last thing you want is those two wires sparking in a literal gas tank.
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Old Jun 9, 2026 | 06:35 AM
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Heat shrink those with the correct size heat shrink, probably 3/16 inch.
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Old Jun 9, 2026 | 06:53 AM
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Most heat shrink will degrade in the presence of gasoline. Ask me how I know...
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Old Jun 9, 2026 | 08:44 AM
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Yeah id put each of those wires in a small length of fuel hose so they cant touch each other. Obviously the fuel wont bother it.
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Old Jun 9, 2026 | 10:40 AM
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When I replaced the fuel pump on my 1985 Corvette, I replace the inline fuel filter as well; which is located on the inside of the passenger side frame (by the door area). Also, as a personal preference, I unhooked the battery before I commenced replacing the fuel pump.
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Old Jun 10, 2026 | 03:09 PM
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Originally Posted by Magnet
I unhooked the battery before I commenced replacing the fuel pump.
General rule, always disconnect battery before any electrical work.
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Old Jun 10, 2026 | 03:12 PM
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I concur
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Old Yesterday | 05:53 PM
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Originally Posted by FAUEE
Insulate those crimps. The last thing you want is those two wires sparking in a literal gas tank.
Sparks in the gas tank aren't the problem you think they are:

https://corvette.westhaver.com/1988/fuel_pump/
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Old Yesterday | 06:31 PM
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Originally Posted by LWesthaver
Sparks in the gas tank aren't the problem you think they are:

https://corvette.westhaver.com/1988/fuel_pump/
This sounds reasonable. All the same, I don't want the two connections touching. Spark or not, it would cut power to the pump while they're touching, lol.
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Old Yesterday | 07:55 PM
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I concur with everyone suggesting heat shrink, you don't want a short to ground or corrosion getting in there causing high resistance and you have to re-wire again or worse you have a soft failure that you overlook since you "just changed the fuel pump".
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Old Today | 03:47 PM
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Make sure to change the fuel filter
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