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Old 05-29-2011, 11:49 AM
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0C_Williams@RPM
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Default ■ LS7 Z06 E-Force Build ■

■ LS7 Z06 E-Force Build ■

Customer dropped his car and we are starting on his E-Force project.

First step will be stock baseline – from there the basic steps..

1) Remove Engine
2) Forged Pistons (-8 cc)
3) ARP Rod Bolts
4) Plate Hone
5) Deck
6) Line Hone
7) Balance and reassemble SB
8) SS Valves
9) Comp Valve Job
10) Dual Springs
11) ARP Studs
12) Assemble long block
13) Install back in Z
14) Install E-Force


We will post as it goes along. The results will be interesting as we can push the boost without fear of crumpling the cast pistons.
Old 05-29-2011, 01:48 PM
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Varmit
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Good luck Charlie!!! Looking forward to the results!!!
Old 05-30-2011, 12:16 AM
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frank dupuy
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Charlie! With the forged pistons what compression ratio will the LS-7 engine now have. It looks like you will be lowering the stock LS-7 compression to compensate for the high boost. Looks like another RPM Motors big HP motor in the making.
Old 05-30-2011, 01:08 PM
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UBNZO6D
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Originally Posted by C_Williams@RPM
■ LS7 Z06 E-Force Build ■

Customer dropped his car and we are starting on his E-Force project.

First step will be stock baseline – from there the basic steps..

1) Remove Engine
2) Forged Pistons (-8 cc)
3) ARP Rod Bolts
4) Plate Hone
5) Deck
6) Line Hone
7) Balance and reassemble SB
8) SS Valves
9) Comp Valve Job
10) Dual Springs
11) ARP Studs
12) Assemble long block
13) Install back in Z
14) Install E-Force


We will post as it goes along. The results will be interesting as we can push the boost without fear of crumpling the cast pistons.

Just what I want to do Charlie, but then again...You already know that...

Greg
Old 05-30-2011, 02:00 PM
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0C_Williams@RPM
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Greg....let's order some pistons and get started



Originally Posted by UBNZO6D
Just what I want to do Charlie, but then again...You already know that...

Greg
Old 05-30-2011, 02:01 PM
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0C_Williams@RPM
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Originally Posted by Varmit
Good luck Charlie!!! Looking forward to the results!!!
thanks..
Old 05-30-2011, 02:08 PM
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0C_Williams@RPM
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Frank,

Keeping it at 10.0:1 and around 10 lbs boost...

Check this chart out. It gives a clear picture of the relationship between static compression ratio and boost pressure and how they equate.





Originally Posted by frank dupuy
Charlie! With the forged pistons what compression ratio will the LS-7 engine now have. It looks like you will be lowering the stock LS-7 compression to compensate for the high boost. Looks like another RPM Motors big HP motor in the making.
Old 05-30-2011, 08:29 PM
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I hope to see it when I pick up my car Charlie.
thanks for taking good care of me.
Steve
Old 05-30-2011, 10:08 PM
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frank dupuy
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[QUOTE=C_Williams@RPM;1577747878]Frank,

Keeping it at 10.0:1 and around 10 lbs boost...

Those numbers should make some big power on a 427ci motor. You must be looking for 850 RWHP with one of your custom tunes and Methanol injected to keep it safe.
Old 06-02-2011, 10:23 PM
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Here are a couple of pics from the machining process in building the motor

The Block in the cylinder hone
[IMG][/IMG]

The Blance of the crank
[IMG][/IMG]

The crank after polishing
[IMG][/IMG]

The block on the stand ready for assembly
[IMG][/IMG]
Old 06-03-2011, 12:45 PM
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frank dupuy
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[QUOTE=austin@RPM;1577778473]Here are a couple of pics from the machining process in building the motor

Austin! You seem to be expanding your duties at RPM Motors. Besides your duties as shop mechanic it looks like photography was also added to your repertoire of skills.
Old 06-04-2011, 01:23 AM
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haha yep frank, nothing is too big or small for me to handle around the shop. Its fun to be able to share the stuff that i do everyday and actually get paid for lol.
Old 06-04-2011, 12:32 PM
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Originally Posted by austin@RPM
haha yep frank, nothing is too big or small for me to handle around the shop. Its fun to be able to share the stuff that i do everyday and actually get paid for lol.
From what I have seen as a long time customer of RPM Motors, you are a big asset to the shop. I feel I am in good hands having you work on my Corvette.
Old 06-04-2011, 01:35 PM
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Originally Posted by frank dupuy
From what I have seen as a long time customer of RPM Motors, you are a big asset to the shop. I feel I am in good hands having you work on my Corvette.
Me too!
Old 06-04-2011, 02:24 PM
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we just finished the short block and here are some pictures of what she looks like.

One side of the motor
[IMG][/IMG]

The other side of the motor
[IMG][/IMG]

the bottom of the motor
[IMG][/IMG]

front shot of the motor
[IMG][/IMG]
Old 06-04-2011, 08:29 PM
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Charlie & Austin - Very nice - looking forward to seeing the results.
Old 06-05-2011, 09:47 AM
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I love this chart, thanks!

Thanks,Matt

Originally Posted by C_Williams@RPM
Frank,

Keeping it at 10.0:1 and around 10 lbs boost...

Check this chart out. It gives a clear picture of the relationship between static compression ratio and boost pressure and how they equate.

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Old 06-05-2011, 12:04 PM
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0C_Williams@RPM
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glad you like it.....it is very helpful for zeroing in on a multitude of factors


Originally Posted by madmatt9471
I love this chart, thanks!

Thanks,Matt
Old 06-05-2011, 09:43 PM
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Originally Posted by frank dupuy
From what I have seen as a long time customer of RPM Motors, you are a big asset to the shop. I feel I am in good hands having you work on my Corvette.
Agree.
Old 06-07-2011, 10:50 AM
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Originally Posted by John-F
Agree.
you both are right - Auston is a bona fide resource and I am fortunate to work with him.


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