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C8 Z06 Intake Manifold Removal

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Old May 11, 2026 | 01:09 PM
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My Z06 only had 337 miles on it when I removed the intake to paint it. I noticed the driver's side air intake hose clamp on the air box was not tightened. It wasn't even finger tight. I also noticed the bolts for the air exchange blades between the two intake manifolds were not tightened to the same spec. Some were much tighter than others. Also neither electrical connector on the two throttle blades had the gray locking tab pushed into the lock position. I wonder if quality is falling away from the Z06 now that it is no longer the darling of the lineup.

If you look up into the intake runners of your intake you'll see flashing from the plastic mold creating protrusions and sharp edges that is not good for airflow. I smoothed all that out with a sanding roll.

Maybe I had the Z06 on too high a pedestal when I bought it. I don't know.

Last edited by Mjp70; May 11, 2026 at 01:29 PM.
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Old May 11, 2026 | 01:40 PM
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If it makes you feel better, i had 2 bolts on my intake runners (between halves of the manifold) that were completely off hahaha. Worse problems to have, but definitely not infallible
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Old May 13, 2026 | 05:15 PM
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Originally Posted by Mjp70
I didn't want different colored valve covers either. I'm thinking of painting mine with VHT aluminum engine paint in their satin finish so it looks like an aluminum intake manifold.

All done.
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Old May 14, 2026 | 12:30 AM
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Originally Posted by Mjp70
My Z06 only had 337 miles on it when I removed the intake to paint it. I noticed the driver's side air intake hose clamp on the air box was not tightened. It wasn't even finger tight. I also noticed the bolts for the air exchange blades between the two intake manifolds were not tightened to the same spec. Some were much tighter than others. Also neither electrical connector on the two throttle blades had the gray locking tab pushed into the lock position. I wonder if quality is falling away from the Z06 now that it is no longer the darling of the lineup.

If you look up into the intake runners of your intake you'll see flashing from the plastic mold creating protrusions and sharp edges that is not good for airflow. I smoothed all that out with a sanding roll.

Maybe I had the Z06 on too high a pedestal when I bought it. I don't know.
Some are worse than others.....and you really need a carbide to remove a fair bit of composite/plastic to properly blend all the cross sections in an effort to keep the cross section similar thru all three pieces that are plastic welded together which make up each runner

OEM below versus my ported runner





A pretty drastic difference but your not getting that done with a sand roll although a roll would help get the big gnarly stuff out of the way

There are more photos in this thread I posted awhile back below

https://www.corvetteforum.com/forums...manifolds.html
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