Fixed LS7 heads failed
Popular Reply
The other reason I did not push harder to find a roller-tipped rocker arm assembly is that the added mass of the roller tip will resulted in the need for larger valve spring stiffnesses for control at high RPM. My concern was that this will require dual valve springs. After looking at the Katech valve train dynamics data, I really preferred to stay with single beehive valve springs.
While providing the necessary vertical up and down forces to open and close the valve it also imparts unwanted side loading on the valve stem and the valve guide at the same time as it moves thru its travel.
The more the lift the more sideloading forces that are created and the wider that wipe pattern becomes. This is why BTR and some other shops typically recommend only running .600 lift cams with OEM rockers. I put practically all my customers in roller rockers to extend the longevity / service life of the valve guides and reduce friction / wear to the valve tips.
This is the same cam with an OEM rocker that's brand new and not even broken in yet (that wipe would get wider and even longer when it wears a bit) compared to a roller rocker which leaves a cleaner much more narrow contact patch on the valve tip imparting forces mainly on the center of the valve reducing sideloading a great deal
See pics below
There is alot more to the whole "head fix" situation (trust me I say "head fix" in huge air quotes), but this is clearly one part that's often misunderstood and overlooked by enthusiasts as well as alot of shops all across the country
Modded engines (meaning engines with aftermarket high lift cams and aftermarket springs with twice the OEM spring pressures) will wear out the guides much faster as the side loading forces are much greater than stock with OEM rockers
Optimizing valve train geometry is a real thing and getting it right can extend the life of the parts in additional to making a little more power
Hope my pictures say 1000 words and some of you find this educational
Regards,
Tony
PS.....To Z.06 who I quoted above.....your on the right track regarding roller rockers increasing life and you can still run beehives with the Yella Terra Ultralight brand as long as you pay attention to valve weight. I normally run PAC 1276 springs and Titanium retainers for my guys on board with the lighter mass of the beehives and who are comfortable with single springs
Stock rocker weight with bearing assembly below compared to the YT Ultralite with its bearing included as well





It appears to me that the GM OEM slider rocker design along with the geometry issue with the LS7 heads if not machined perfectly seems to be a critical component of valve train failures and should necessitate the mandatory replacement of the GM rockers with a roller tipped one whether the heads are being reworked or bone stock.
As I have stated previously, at this point in the life cycle of these LS7 engines and knowing what the issues are now with the LS7 valve train, I, personally, would strongly consider replacing the GM heads with NEW aftermarket LS7 non GM heads, several of which are offered by vendors on this forum. I guess I have learned over the years sometimes with most things in life that the motto of "if ain't done twice, it ain't done right" can often be avoided just by doing it right the first time, mining all the fine details, X2 learning from my mistakes.
The Best of Corvette for Corvette Enthusiasts
That question AND the rocker type, stock GM rocker slider (side forces on the valve) or aftermarket roller tip rockers, are becoming a very relevant factor, as well, now that much time has elapsed with "fixed and refixed" heads showing issues.
The car has never been tracked, dragged or abused, that doesn't mean the engine hasn't seen 7000 rpm. It has and it will again. The first oil change was done @500 miles and has been changed every year or 1500 miles with Amsoil signature oil. When the car does sit in winter (mid December to mid March) it gets started weekly and left to warm up to full operating oil temp before shutting down. The car sits in a climate controlled garage 12 months out of the year. I only let one technician ever touch this car.
The heads were "fixed" in February of '20, the car at that time had just over 11K miles. I bought the new with delivery miles on it. The car currently has just under 18K miles. The car has not been driven since late last summer when the engine was producing a noticeable tick that I was pretty sure was a lifter. I wasn't able to get the engine pulled until late October and take it to my engine guy.
The heads when fixed consisted of new Ferrea exhaust valves, valve stem seals, valve springs (with 20lbs more pressure over OE open and closed) bronze guide liners ( my invoice does not specify) spring seat spacers,trunion kit and shims. Other work done included valve job,surfacing the heads and a bowl blend.
The engine is/was stock cam, push rods, OE rockers and intake valves.
The only other changes are a professional tune, Halltech MF 103 air management system, 48 lbs. injectors, Corsa catless X-pipe and Corsa sport axle back exhaust.
The new parts going in are a Comp cam to my specs not a shelf grind, TSP 1:82 roller rocker CHE twin shaft pkg. Crower short travel lifters, Katech track flow blue oil pump.
The cam bearings, and crank have all been inspected and are good. The oil pump was inspected because #8 exhaust roller lifter wheel was pitted and that is believed to the cause of the oil pump getting scored. Could have reused the OE pump, however this car is my toy, I have no intention of getting rid of it. I guess I just like the LS7 better than anything else on the market so at 67 I'm going down with the ship so to speak.
Were the heads reworked in 2020 for a reason or preemptively trying to avoid future issues?
Thoughts on bronze guides and increased valve spring pressure with stock cam lifters and gm rockers?
I had the heads reworked as a precaution even though I was skeptical of many of the posts about heads failing. I also believed that if you keep the stock cam that the head fix was sufficient.
I had the heads reworked as a precaution even though I was skeptical of many of the posts about heads failing. I also believed that if you keep the stock cam that the head fix was sufficient.
Even though I had my heads fixed in 2020 as I precaution, I always thought maybe I was overreacting. And I was pretty sure most people that said their heads failed after being fixed must have contributed to that failure. I now know differently. I drive my car as any corvette owner would expect it to hold up to.
I think at this point I have been fortunate that I didn’t grenade my engine.
I am looking forward to getting this beast back on the road. The TSP rockers will be here tomorrow. Maybe I can get my builder to finish this up soon if nothing else pops up. Obviously this is not an all out max hp build, but it should be a nice bump in performance. After I get it tuned I’ll have to put my draggy on it and see what kind of numbers this thing will put up.





It appears to me that the GM OEM slider rocker design along with the geometry issue with the LS7 heads if not machined perfectly seems to be a critical component of valve train failures and should necessitate the mandatory replacement of the GM rockers with a roller tipped one whether the heads are being reworked or bone stock.
As I have stated previously, at this point in the life cycle of these LS7 engines and knowing what the issues are now with the LS7 valve train, I, personally, would strongly consider replacing the GM heads with NEW aftermarket LS7 non GM heads, several of which are offered by vendors on this forum. I guess I have learned over the years sometimes with most things in life that the motto of "if ain't done twice, it ain't done right" can often be avoided just by doing it right the first time, mining all the fine details, X2 learning from my mistakes.
That question AND the rocker type, stock GM rocker slider (side forces on the valve) or aftermarket roller tip rockers, are becoming a very relevant factor, as well, now that much time has elapsed with "fixed and refixed" heads showing issues.















