C1 & C2 Corvettes General C1 Corvette & C2 Corvette Discussion, Technical Info, Performance Upgrades, Project Builds, Restorations

Autopsy results on my engine

Thread Tools
 
Search this Thread
 
Old 12-01-2015, 07:36 PM
  #1  
watson
Burning Brakes
Thread Starter
 
watson's Avatar
 
Member Since: Aug 2004
Location: Carmel CA
Posts: 1,229
Received 413 Likes on 175 Posts

Default Autopsy results on my engine

A few weeks ago I posted about a sudden loss of oil pressure on my 67 427/400 engine. Well I finally got the motor out and apart and I know what happened. It seems that a keeper wire inside one of my intake lifters failed. The lifter stayed together because the push rod held in in place. However, the wire keeper worked it's way into the oil pump. It really tore up the gears in the pump and ultimately parts of it got stuck in the relief valve. The stuck relief valve was the cause of the oil pressure problem. The metal that I found in the oil filter and bearings came from the gears in the oil pump. The end result is that I need a lifters, crankshaft, bearings, and an oil pump. I guess that it could have been a lot worse, but this will be the fourth engine in this car in 2,000 miles. Each time it comes out and goes back in there is a risk of damage to my nice paint and engine compartment. Let's hope that it lasts a little longer next time. Thanks to all who offered good advice, this group is always a big help.

Doc
Old 12-01-2015, 07:40 PM
  #2  
66jack
Team Owner
 
66jack's Avatar
 
Member Since: May 2006
Location: CA
Posts: 30,353
Received 830 Likes on 574 Posts

Default

Well that sucks...what was the cause of the other 3 engine 'deaths'..
Old 12-01-2015, 07:42 PM
  #3  
Nowhere Man
Team Owner
 
Nowhere Man's Avatar
 
Member Since: Feb 2003
Location: Sitting in his Nowhere land Hanover Pa
Posts: 49,008
Received 6,943 Likes on 4,782 Posts
2015 C2 of Year Finalist

Default

Well that's good and bad news. Good news is the parts list is short and easy to repair. Bad news you have the engine out of the car and tore apart.
Old 12-01-2015, 07:44 PM
  #4  
MikeM
Team Owner
 
MikeM's Avatar
 
Member Since: Mar 2003
Location: Greenville, Indiana
Posts: 26,118
Received 1,843 Likes on 1,398 Posts

Default

Four engines in 2000 miles?
Old 12-01-2015, 08:00 PM
  #5  
63Corvette
Le Mans Master
 
63Corvette's Avatar
 
Member Since: Apr 2001
Location: Granbury Texas
Posts: 9,556
Received 283 Likes on 199 Posts

Default

Originally Posted by MikeM
Four engines in 2000 miles?
I concur??????????????????????????????
Old 12-01-2015, 08:26 PM
  #6  
watson
Burning Brakes
Thread Starter
 
watson's Avatar
 
Member Since: Aug 2004
Location: Carmel CA
Posts: 1,229
Received 413 Likes on 175 Posts

Default

The first engine was my fault. As part of the original build, I replaced the intake manifold with what I felt was a better one than what came with the car. What I did not know was that it had been glass bead blasted. I thought that I had cleaned it well, but when the engine got hot some of the glass beads came out of the aluminum and contaminated the oil. Being a bit gun shy, I had a local race shop build the second engine. It was clean and pretty, but it seized after 60 miles. We discovered that the guy who did the installation tried to fill the cooling system through the radiator cap. He later admitted that he only put in one gallon of coolant. I was driving the car home from the shop and the temp gauge showed 180 degrees when it seized. I guess the gauge was reading air and not water in the system. The engine builder then built engine three on his dime. That was the one that just failed at 1,500 miles. I do have to wonder just who I pissed off and how long before the next shoe drops. I just built a new 327 for my 65 project. I hope that this stuff is not contagious and the 67 problems do not spread to the 65.

Doc
Old 12-02-2015, 12:32 AM
  #7  
cardo0
Le Mans Master
 
cardo0's Avatar
 
Member Since: Oct 2002
Location: Las Vegas - Just stop perpetuating myths please.
Posts: 7,098
Received 373 Likes on 356 Posts

Default

Sorry to read of your loss. I guess its better to share it than not. Now i can understand why the serious racing builders use magnets epoxied to the lifter valley and screen epoxied over the lifter valley drains. To bad that piece was small enough to make its way past the oil pick up screen.

Hopefully u can salvage most of the parts for a rebuild.

My sympathies and good luck.
Old 12-02-2015, 06:25 AM
  #8  
Viet Nam Vett
Le Mans Master

Support Corvetteforum!
 
Viet Nam Vett's Avatar
 
Member Since: Apr 2002
Location: Egg Harbor Township NJ
Posts: 5,452
Received 259 Likes on 183 Posts
2015 C2 of Year
St. Jude Donor '04-'05-'06-'07-'08-'09-'10, '14-'15

Default

Here's my surprise...Started the 502 up one day outside the garage... I heard a Clacking sound coming from the valve covers. Looked at my oil pressure gauge it said ..Your Screwed.. No Oil Pressure.

Shut down the motor within 30 seconds. No damage after #1 Journal inspection...(Mobile 1) ... 10 bazillion GM motors over the years with the nylon collar.. Mine let go and the drive shaft walked off the edge of the drive slot and sheered the drive on the pump.
Attached Images     
Old 12-02-2015, 08:45 AM
  #9  
DansYellow66
Race Director
Support Corvetteforum!
 
DansYellow66's Avatar
 
Member Since: Jan 2003
Location: Central Arkansas
Posts: 15,756
Received 2,620 Likes on 1,952 Posts

Default

Originally Posted by Viet Nam Vett
Here's my surprise...Started the 502 up one day outside the garage... I heard a Clacking sound coming from the valve covers. Looked at my oil pressure gauge it said ..Your Screwed.. No Oil Pressure.

Shut down the motor within 30 seconds. No damage after #1 Journal inspection...(Mobile 1) ... 10 bazillion GM motors over the years with the nylon collar.. Mine let go and the drive shaft walked off the edge of the drive slot and sheered the drive on the pump.
I've always heard those nylon collars can fail - and here it happened.
Old 12-02-2015, 08:47 AM
  #10  
DansYellow66
Race Director
Support Corvetteforum!
 
DansYellow66's Avatar
 
Member Since: Jan 2003
Location: Central Arkansas
Posts: 15,756
Received 2,620 Likes on 1,952 Posts

Default

Originally Posted by watson
A few weeks ago I posted about a sudden loss of oil pressure on my 67 427/400 engine. Well I finally got the motor out and apart and I know what happened. It seems that a keeper wire inside one of my intake lifters failed. The lifter stayed together because the push rod held in in place. However, the wire keeper worked it's way into the oil pump. It really tore up the gears in the pump and ultimately parts of it got stuck in the relief valve. The stuck relief valve was the cause of the oil pressure problem. The metal that I found in the oil filter and bearings came from the gears in the oil pump. The end result is that I need a lifters, crankshaft, bearings, and an oil pump. I guess that it could have been a lot worse, but this will be the fourth engine in this car in 2,000 miles. Each time it comes out and goes back in there is a risk of damage to my nice paint and engine compartment. Let's hope that it lasts a little longer next time. Thanks to all who offered good advice, this group is always a big help.

Doc
This is kind of like auto CSI. Interesting for us to read about but I know it must be terribly frustrating. Good luck.

Last edited by DansYellow66; 12-02-2015 at 01:27 PM. Reason: can't seem to type auto correctly
Old 12-02-2015, 08:49 AM
  #11  
LSUvetteguy
Race Director
 
LSUvetteguy's Avatar
 
Member Since: Jan 2007
Location: Down on the bayou in south Louisiana
Posts: 13,671
Likes: 0
Received 12 Likes on 9 Posts
St. Jude Donor '10
Default

Originally Posted by Viet Nam Vett
Here's my surprise...Started the 502 up one day outside the garage... I heard a Clacking sound coming from the valve covers. Looked at my oil pressure gauge it said ..Your Screwed.. No Oil Pressure.

Shut down the motor within 30 seconds. No damage after #1 Journal inspection...(Mobile 1) ... 10 bazillion GM motors over the years with the nylon collar.. Mine let go and the drive shaft walked off the edge of the drive slot and sheered the drive on the pump.
Those could have been pictures of my BB oil pump shaft. I was on the interstate when the collar let go and had to drive for over two minutes to stop safely. No more nylon collars for me.
Old 12-02-2015, 10:21 AM
  #12  
GTOguy
Race Director
 
GTOguy's Avatar
 
Member Since: Apr 2015
Location: Fresno California
Posts: 17,505
Received 3,443 Likes on 2,113 Posts
Default

I'll chime in by saying that parts failures like the lifter of the OP and camshaft failures, etc. are common today with new, off-shore parts. The OEM USA made original stuff lasts for years and many, many miles without failure. As long as we keep buying the off-shore crap, they will keep making it. NO reason to have a lifter clip fail and destroy an engine in 2000 miles. As for bead blasting, it's great for bumper brackets and brake drums. Not so much for engine parts...or anything else you want to keep the integrity of.
Old 12-02-2015, 10:27 AM
  #13  
Bluestripe67
Race Director
Support Corvetteforum!
 
Bluestripe67's Avatar
 
Member Since: Jan 2002
Location: Close to DC
Posts: 14,546
Received 2,127 Likes on 1,466 Posts
C2 of the Year Finalist - Modified 2020

Default

Sorry to hear of these failures. In Watsons case I would wonder about the make/quality etc of the failed lifter. I realize that our forum is a small window on the performance engine world, and I don't recall any failures of this specific type being discussed, so this type of mechanical failure doesn't seem too be common. Race engines are another type of animal. Dennis
Old 12-02-2015, 01:06 PM
  #14  
Viet Nam Vett
Le Mans Master

Support Corvetteforum!
 
Viet Nam Vett's Avatar
 
Member Since: Apr 2002
Location: Egg Harbor Township NJ
Posts: 5,452
Received 259 Likes on 183 Posts
2015 C2 of Year
St. Jude Donor '04-'05-'06-'07-'08-'09-'10, '14-'15

Default

Originally Posted by DansYellow66
I've always heard those nylon collars can fail - and here it happened.
Yep from what I Hear It's rare but it can happen even with all those GM Motors going "Back In The Day" Till now...Ticking time bomb for cars that sit. That collar dries out.

My Vette was out of service for a year getting painted and that collar dried out and became brittle. Replaced it with the Steel oil pump drive shaft with steel collar made on to the shaft by "ARP".

A drag racer's must.
Old 12-02-2015, 01:43 PM
  #15  
GTOguy
Race Director
 
GTOguy's Avatar
 
Member Since: Apr 2015
Location: Fresno California
Posts: 17,505
Received 3,443 Likes on 2,113 Posts
Default

Yep. Pretty much ANY old plastic/nylon component will get brittle from age and will fail. Remember, these cars were originally built to last 5-8 years. Helped a friend reseal an original '69 GTO engine a couple of months ago, with only 60k on the clock, and saw my first nylon timing gears in about 30 years.....and every tooth was cracked and about to shear off. The chain itself wasn't even loose. Plastic+Age= Bad Ju Ju.
Old 12-02-2015, 01:56 PM
  #16  
Westlotorn
Le Mans Master
Support Corvetteforum!
 
Westlotorn's Avatar
 
Member Since: Feb 2008
Location: Folsom CA
Posts: 5,684
Received 1,273 Likes on 814 Posts

Default

With the damage seen on the Oil Pump shaft pictured I would tear the pump down. I bet you will find something between the gears that caused the shaft to shear.

In the last 30 years I have seen many oil pumps locked up by misc parts coming loose or getting into an engine. Most common were the lifter keepers, saw that one several times another is valve stem seals. They break up in chunks when they fail and many of those chunks end up in the oil pump. Most times the pump gears will have small dents where the gears lock and if you clean them and file any high spots they are good as new.
Always inspect the pressure relief valve.

The failure related to bead blasting unfortunately is very common also. Guys will sand blast or bead blast a intake manifold but not wash it with warm soap and water to remove all the small beads. They do end up in the oil and quickly destroy engine bearings and cylinder wall finish. The Scotch pads used do the same thing.

Hope this helps someone avoid similar failures.
Old 12-02-2015, 04:18 PM
  #17  
Viet Nam Vett
Le Mans Master

Support Corvetteforum!
 
Viet Nam Vett's Avatar
 
Member Since: Apr 2002
Location: Egg Harbor Township NJ
Posts: 5,452
Received 259 Likes on 183 Posts
2015 C2 of Year
St. Jude Donor '04-'05-'06-'07-'08-'09-'10, '14-'15

Default

Originally Posted by GTOguy
Yep. Pretty much ANY old plastic/nylon component will get brittle from age and will fail. Remember, these cars were originally built to last 5-8 years. Helped a friend reseal an original '69 GTO engine a couple of months ago, with only 60k on the clock, and saw my first nylon timing gears in about 30 years.....and every tooth was cracked and about to shear off. The chain itself wasn't even loose. Plastic+Age= Bad Ju Ju.

Yeah ...Saw a few of those poor designed gears in my time. The thing is mine took a dump because it sat for a year during body prep and paint. The oil had gone away and being in cold and hot settings just dried it out.

Believe it or not their are still bazillions of GM engines from back in the day still cranking away with that Nylon collar. ...Tick...Tick...Tick...Tick

Last edited by Viet Nam Vett; 12-02-2015 at 04:19 PM.

Get notified of new replies

To Autopsy results on my engine

Old 12-02-2015, 04:24 PM
  #18  
Viet Nam Vett
Le Mans Master

Support Corvetteforum!
 
Viet Nam Vett's Avatar
 
Member Since: Apr 2002
Location: Egg Harbor Township NJ
Posts: 5,452
Received 259 Likes on 183 Posts
2015 C2 of Year
St. Jude Donor '04-'05-'06-'07-'08-'09-'10, '14-'15

Default

Originally Posted by Westlotorn
With the damage seen on the Oil Pump shaft pictured I would tear the pump down. I bet you will find something between the gears that caused the shaft to shear.

In the last 30 years I have seen many oil pumps locked up by misc parts coming loose or getting into an engine. Most common were the lifter keepers, saw that one several times another is valve stem seals. They break up in chunks when they fail and many of those chunks end up in the oil pump. Most times the pump gears will have small dents where the gears lock and if you clean them and file any high spots they are good as new.
Always inspect the pressure relief valve.

The failure related to bead blasting unfortunately is very common also. Guys will sand blast or bead blast a intake manifold but not wash it with warm soap and water to remove all the small beads. They do end up in the oil and quickly destroy engine bearings and cylinder wall finish. The Scotch pads used do the same thing.

Hope this helps someone avoid similar failures.
Thanks for your reply.. and this is true ...but in my case the pump was perfect in side... see pic's..
Attached Images          
Old 12-02-2015, 05:04 PM
  #19  
Westlotorn
Le Mans Master
Support Corvetteforum!
 
Westlotorn's Avatar
 
Member Since: Feb 2008
Location: Folsom CA
Posts: 5,684
Received 1,273 Likes on 814 Posts

Default

When inspecting the gears, look very close. The gears are machined and should have very smooth finish consistent on all contact surfaces. If you see a dent or line on one gear and see a similar mark on the other gear where the surfaces meet when rotating you found your lock up. It does not take much to lock these because they operate with very little clearance. The pictures are hard to read but it looks like something went through the pump.
Old 12-02-2015, 05:22 PM
  #20  
Viet Nam Vett
Le Mans Master

Support Corvetteforum!
 
Viet Nam Vett's Avatar
 
Member Since: Apr 2002
Location: Egg Harbor Township NJ
Posts: 5,452
Received 259 Likes on 183 Posts
2015 C2 of Year
St. Jude Donor '04-'05-'06-'07-'08-'09-'10, '14-'15

Default

Originally Posted by Westlotorn
When inspecting the gears, look very close. The gears are machined and should have very smooth finish consistent on all contact surfaces. If you see a dent or line on one gear and see a similar mark on the other gear where the surfaces meet when rotating you found your lock up. It does not take much to lock these because they operate with very little clearance. The pictures are hard to read but it looks like something went through the pump.


The only thing we found at the bottom of the oil pan after straining the oil thru a paint filter and carefully wiping the oil out of the bottom of the pan were the missing parts to the pump shaft.

The teeth looked clean with just normal contact ware. I guess the pic's don't give that close up look. Fresh oil and a Wix Top of the line oil filter were in operation at the time.


Quick Reply: Autopsy results on my engine



All times are GMT -4. The time now is 03:34 AM.