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Amp rack started!!

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Old Mar 27, 2007 | 08:10 PM
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Default Amp rack started!!

Well as some of you guys know, I have a PPi amp DCX 1000.4 and have had it on a amp rack base in my car for some time. Today I had time to start building a cover for it that goes over the base. The base raises the amp up around 3/4" and therefore hides the wiring. This cover will have a plexi glass top that will be flush mounted with the wood. I guess it will be time to get the router out tomorrow,lol. The cover is arched a little to flow with the curvature of the amp. I still lack sanding, routing, and of course the carpeting. I am thinking of maybe having different plexiglass inserts for shows and such. The plexi glass inserts will have logos such as Z06, NVTHIS, etc. and some will have a painted background with the logo, etc. Just some thoughts I have been tossing around in my head. I can also take the cover off if I decide to to show off the entire amp. Here some progress I made today.







Here is the way it is now!



Of course I don't have the second amp now, as Dave has it.
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Old Mar 27, 2007 | 08:27 PM
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looks sweet dude... i love that amp as well
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Old Mar 27, 2007 | 08:29 PM
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lookin real good!!
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Old Mar 27, 2007 | 08:45 PM
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Looks good J. Thats the kind of opening that I want to have in my top.
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Old Mar 27, 2007 | 10:30 PM
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That's very cool!
Speaking of cool, when the plexi pieces are in, will the heat have somewhere to escape?
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Old Mar 27, 2007 | 11:08 PM
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Thanks Guys!! I will probably add a fan or two. I just haven't figured out where I want to place them,lol. At least with this setup, I can take the cover off if the need arises.
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Old Mar 27, 2007 | 11:57 PM
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Originally Posted by NVTHIS
Thanks Guys!! I will probably add a fan or two. I just haven't figured out where I want to place them,lol. At least with this setup, I can take the cover off if the need arises.
put 2 holes on each of the ends, having 2 fans on each end (or 1 hole and one big fan on each end)... one side pulling air into the amp rack and one side pushing it out. should keep air going across the amp that way as well. wouldn't that work?
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Old Mar 28, 2007 | 12:08 AM
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here is a trick... put a filter on the fan that is pushing air into the rack and put a slower moving fan (you can just drop the voltage on the + lead) on the exhuast side. this will keep possitive pressure inside the rack (forcing air out of any openings) and keep everything nice and clean by controlling the quality of the air that is going inside

nice craftmanship too!
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Old Mar 28, 2007 | 12:35 AM
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Originally Posted by still-asleep
put 2 holes on each of the ends, having 2 fans on each end (or 1 hole and one big fan on each end)... one side pulling air into the amp rack and one side pushing it out. should keep air going across the amp that way as well. wouldn't that work?
push pull designs are very effective. Scott's positive pressure idea is also an excellent choice. You can get this same effect by cutting slits or holes in either the plexiglas top or the wood. Hot air will rise to the top. Then use either one or 2 fans to pull air into the rack. the hot air will be pushed out the top and cool air will be pulled inside the box.

i Stronly reccomend a "quick open" feature that allows easy access to the amp controls. This can be as simple as a hinge mount to the anchor board.
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Old Mar 28, 2007 | 01:17 AM
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i had a few ideas up my sleve when my original design had a plexi cover, but one that i kinda liked was having the plexi window on a solenoid an have it either raise or lower wehen the amps turne on to let air in or out.

oner idea is to have the window slide out of the way

or hve it slide about two inches to expose a fan (ie: have the fan glued to the plexi so it was exposed when the window slid to the right)

or have the window rotate a few degrees at the top and a few squirrel fans (slot fans) blowing exhaust out the opening

those are all the ideas i could remember.

nvthis, if you want i have a lead screw hanging around somewhere if you are thinking about some automation. a car antenna could also work
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Old Mar 28, 2007 | 07:46 PM
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Hmmm! That's a neat idea Scott! I may have to take you up on that offer! I don't know how drastic I want to go yet, so I'm just fiddling around. I got a little more done to the box today. I finished sanding and routed out for the plexi. I also got the plexi cut!! Now I am wondering if I should carpet it or what, lol?? I also got to get some nice screws and countersink them down into the plexi, where they will look nice. Here's some of today's progress.









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Old Mar 29, 2007 | 02:24 AM
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Looks very nice. Me likey
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Old Mar 29, 2007 | 10:47 AM
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Thanks! Hopefully I will get alot more done today!
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Old Mar 29, 2007 | 11:51 AM
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Nice work bro Enjoy it before you decide to change your sub stage again!


Fej
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Old Mar 29, 2007 | 01:51 PM
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Lol! Thanks! I am currently building fiberglass boxes for the corners for my Diamond Audio D308's. I'm always changing my sub stage,lol.
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Old Mar 30, 2007 | 01:09 AM
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Very nice work.
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Old Mar 30, 2007 | 02:27 AM
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with out fans that will cause a lot of heat, with out the right fans they will cause a lot of noise.
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Old Mar 30, 2007 | 05:26 PM
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Originally Posted by knowledgefreak
with out fans that will cause a lot of heat, with out the right fans they will cause a lot of noise.
what fans would you suggest?
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Old Mar 30, 2007 | 05:33 PM
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I believe on those amps you can also unscrew and take off the silver pieces. You'll get a nice black finish on the actual amp (similar look to old PPI's before the DCX). You can always do a complete flush mount with the top so you'll have air there plus run the push/pull from the bottom.

That'll kill the swappable plexi idea plus you'll have some empty screw holes in the amp though ...
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Old Mar 30, 2007 | 07:27 PM
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Originally Posted by DPG
what fans would you suggest?
these are good:
http://www.xoxide.com/40evbalbearf.html

depending on the size you need, look around the site. look for the power source to be 12V DC.
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