DIY alignment thoughts




http://www.davidfarmerstuff.com/align.pdf
a drive-on lift (4-post) is the best way to go. If not, you are pretty much forced to measure, jack, adjust, lower, drive around the block, remeasure, repeat......... But, you get the hang of it and hit your goals pretty quickly.
You must set camber and castor first, as Toe is the only adjustment that doesn't change other things, so it must be done last. Don't worry about toe/thrust angle until you are completely finished with Camber, or you'll just keep going around in circles.
I have a bubble gauge that I use most of the time. I have a digital level, but it's too easy to get hung up by 1/100th's of degrees. You just can't get it that perfect. As in my guide above, a good estimate can be made with a straight edge and a level. 1" of lean is roughly 3deg, and you can interpolate from there.
Thanks for the hints.
Sean




2 four foot long capenters levels or toe plates
1 laser level
1 digital protractor
If you've never done it before or don't have access to a 4-post lift, go ahead and shave your head. It'll save you the time and pain from pulling it all out. Especially if you're on stock rubber bushings.
Today I spend more time making my alignment surface level than spending time taking the measurements. Sears and other make digital levels, a good 12" does wonders for this and a 1" plastic tube connector from Lowes or HD. Measure a scribe line at the laser height, find the high spot where you want to make you measurements and plenty of cheap 12" floor tiles. Also invest in some toe plates and then follow Davids outline.




Today I spend more time making my alignment surface level than spending time taking the measurements. Sears and other make digital levels, a good 12" does wonders for this and a 1" plastic tube connector from Lowes or HD. Measure a scribe line at the laser height, find the high spot where you want to make you measurements and plenty of cheap 12" floor tiles. Also invest in some toe plates and then follow Davids outline.




I know that perfectly level is ideal, but is front to rear leveling absolutely necessary? I understand that it will affect corner balancing slightly, but I don't think it will have much of an effect at all. I would prefer not to level front to rear because i would either have to make a pretty elaborate setup to drive onto or jack up the car (unloading the suspension in the process).
Thoughts from the experts? Without running the math, I bet the 1-3/4" height difference would make less than 20 lbs difference front to rear in corner weight. If I compensate with half of a fuel tank or counterweight in the front I think I'll Still be pretty close with suspension loading.
Sean
I know that perfectly level is ideal, but is front to rear leveling absolutely necessary? I understand that it will affect corner balancing slightly, but I don't think it will have much of an effect at all. I would prefer not to level front to rear because i would either have to make a pretty elaborate setup to drive onto or jack up the car (unloading the suspension in the process).
Thoughts from the experts? Without running the math, I bet the 1-3/4" height difference would make less than 20 lbs difference front to rear in corner weight. If I compensate with half of a fuel tank or counterweight in the front I think I'll Still be pretty close with suspension loading.
Sean
I tried the linoleum squares, but I like the alum better. Thinner & can get it dead zero'd. The linoleum was too thick.
So far as I have been able to research this is "allowed" if you are not doing corner wgt.
You need the side to side 100% level, close enough is not close enough. Camber will be off. May as well do it right.
This system does intrigue me, a lot.
http://www.sherline.com/alignsys.htm
Raceramps has a really cool ramp setup that gets both ends up & then you can remove the middle & ends and get to everything for toe. But $$$.
Last edited by froggy47; Dec 12, 2011 at 08:36 PM.




Aluminum plates are also a good idea - half thickness of tiles. When I'm
Not feeling lazy, I will run the math to see if it really makes a difference.
The Best of Corvette for Corvette Enthusiasts
Aluminum plates are also a good idea - half thickness of tiles. When I'm
Not feeling lazy, I will run the math to see if it really makes a difference.








Thought about compensating with less fuel but then remembered that running half a tank will upset the left-right balance since the fuel empties from the passenger tank first then driver tank.
Based on front and rear track, 1/4" difference left to right in the garage floor makes for 0.23 degree lean. That means one wheel (lower) will read 0.23 degree less than actual camber and the other (higher) wheel will read 0.23 more than actual.
Bought qty (5) linoleum 1/16" tiles and qty (5) asphalt 1/8" tiles to work on getting both axles true and level, then drive the car on the spacers and attempt some measurements.
I will most likely measure with and without counterweight (driver) to see how much difference it makes. I'm guessing just a small change in camber.
Just thought I'd share.
Sean
I have been reading the DIY articles for track alignment setups and it doesn't look difficult at all with a few basic tools. A couple questions though...
1. How high do you get the car up to access the tie rods and A-arm bolts? I was thinking 3-4 inches by driving up on 2x10" planks stacked.
2. By adjusting camber first, how much difference will than have on toe? Minor or significant?
3. I was gonna ompare the iPhone level with a carpenters level for accuracy. If it is close, I may use the iPhone since it will read tents of a degree. Am I out to left field here? Do you think there will be any issues with repeatibility?
4. After my first attempt, I'm gonna drive around and re-measure. What's the likelihood of an alignment shift? I would guess a small chance as long as the car remains on the ground the entire time (suspension does not become I sprung at any time).
I appreciate any suggestions.
Sean
I basically remove 3 of the 4 washers that go behind the top A arm supports. Each washer gets you about 0.4 degree of camber. I actually made some ground u shaped spacers which are the same thickness as the washers so I do not have to remove the upper A arm bolts, just loosen them.
My conversion takes me from -1.5 degrees in the front with zero toe to -2.7 degrees camber. I don't adjust the rear camber, I have it set all the time at about -1.5 degrees.
Once I remove the 3 washers, I then adjust the toe in the front and turn the toe rods 9.5 flats (using the toe rod nut as reference) to get about 1/16 of toe out. There was some trial and error to come up with the 9.5 flats of the nut. (I basically adjust the entire toe rod a little over 1.5 turns).
I put my car up on jack stands to do all this work. I basically do the opposite to get back to my stock setup.
I had my car aligned to start with before I did this for the first time. They adjusted the lower A arm eccentrics to get the initial street alignment I wanted.
Thought about compensating with less fuel but then remembered that running half a tank will upset the left-right balance since the fuel empties from the passenger tank first then driver tank.
Based on front and rear track, 1/4" difference left to right in the garage floor makes for 0.23 degree lean. That means one wheel (lower) will read 0.23 degree less than actual camber and the other (higher) wheel will read 0.23 more than actual.
Bought qty (5) linoleum 1/16" tiles and qty (5) asphalt 1/8" tiles to work on getting both axles true and level, then drive the car on the spacers and attempt some measurements.
I will most likely measure with and without counterweight (driver) to see how much difference it makes. I'm guessing just a small change in camber.
Just thought I'd share.
Sean
I basically remove 3 of the 4 washers that go behind the top A arm supports. Each washer gets you about 0.4 degree of camber. I actually made some ground u shaped spacers which are the same thickness as the washers so I do not have to remove the upper A arm bolts, just loosen them.
My conversion takes me from -1.5 degrees in the front with zero toe to -2.7 degrees camber. I don't adjust the rear camber, I have it set all the time at about -1.5 degrees.
Once I remove the 3 washers, I then adjust the toe in the front and turn the toe rods 9.5 flats (using the toe rod nut as reference) to get about 1/16 of toe out. There was some trial and error to come up with the 9.5 flats of the nut. (I basically adjust the entire toe rod a little over 1.5 turns).
I put my car up on jack stands to do all this work. I basically do the opposite to get back to my stock setup.
I had my car aligned to start with before I did this for the first time. They adjusted the lower A arm eccentrics to get the initial street alignment I wanted.




Initial camber at all four corners was -0.8, rear toe was -1/16" measured at edge of rim and front was zero toe.
I adjusted rear control arms outward 2 hash marks, no toe adjustment yet. Fromt upper control arms only had one washer installed except for DR front mount (which had 2). Took one washer out all around with no toe adjustment.
I'm gonna drive around the neighborhood in the morning and measure again to try to gather data on how much of XX adjustment changes things. One thing at a time so I can understand the dynamics of each adjustment.
One question though... Is there a special tool for tie rod adjustment? Some form of wider wrench to grab more metal? A 13 mm wrench fit but was loose, and a 1/2 inch was too small. The rear tie rods didn't want to move at all, maybe I need PB blaster.
Initial camber at all four corners was -0.8, rear toe was -1/16" measured at edge of rim and front was zero toe.
Does -1/16 mean 1/16 toe IN on the rear?
I adjusted rear control arms outward 2 hash marks, no toe adjustment yet. Fromt upper control arms only had one washer installed except for DR front mount (which had 2). Took one washer out all around with no toe adjustment.
The hash marks are approximations IMO always go back to your measuring tools, you could get different L vs. R just using marks
also
you should be able to get -2.0 with just the front adjusters without getting into the washers.
I'm gonna drive around the neighborhood in the morning and measure again to try to gather data on how much of XX adjustment changes things. One thing at a time so I can understand the dynamics of each adjustment.
Thats fine, but the toe is very important, make sure you get to it.
One question though... Is there a special tool for tie rod adjustment? Some form of wider wrench to grab more metal? A 13 mm wrench fit but was loose, and a 1/2 inch was too small. The rear tie rods didn't want to move at all, maybe I need PB blaster.
I use an adjustable that has a release built in so that you don't have to lift it off the rod.
http://www.craftsman.com/craftsman-r...p-00945784000P
They work pretty well but occasionally lose the exact adjustment if the gear moves a bit, would be better if the adjustment locked.
When you are all done & like the alignment put some witness marks everywhere & you can check to see if any of it moves.
Squirt a little pb blaster on the stuck one, they should move without much difficulty.
Last edited by froggy47; Dec 15, 2011 at 09:45 PM.




Thanks for the heads up on the tool. I will hit all tie rods with PB blaster tomorrow.
Thanks for the heads up on the tool. I will hit all tie rods with PB blaster tomorrow.
The eccentrics take a LOT of torque or they will move on you. Look up the tq requirements.




Front camber -1.9 right, -2.0 left
Front toe 1/16" out, measured at rim edge
Rear camber -1.0 both sides
Rear toe 1/16" in
All in all, simple process. Lifting the car and driving around to settle suspension took more time than anything.
Thanks for all the pointers. I think I will leave it this way for a bit since I put more track miles on the car than street miles.
Front camber -1.9 right, -2.0 left
Front toe 1/16" out, measured at rim edge
Rear camber -1.0 both sides
Rear toe 1/16" in
All in all, simple process. Lifting the car and driving around to settle suspension took more time than anything.
Thanks for all the pointers. I think I will leave it this way for a bit since I put more track miles on the car than street miles.












