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Old May 6, 2007 | 08:53 PM
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Default new radiator

I put in a new Dewitts alum radiator and while the hood is off fecided to relace the engine harness wiring. I'm almost done and now wondering if there is a technique to filling this radiator since you can't just remove the cap & refill while it's running.

Thanks for any help
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Old May 6, 2007 | 09:27 PM
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I filled the engine in my 65 at the overflow tank. Once that tank was about 1/2 full, I started the car and opened the heater valve to let the water flow everywhere it needed to go. Then I topped off the overflow tank to the 1/2 mark and that was it.
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Old May 6, 2007 | 10:22 PM
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I fill mine by opening the t-stat housing and filling as full as possible that way, replace the t-stat and housing than fill any remaining amount needed via the expansion tank
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Old May 6, 2007 | 10:49 PM
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Originally Posted by stall
I put in a new Dewitts alum radiator and while the hood is off fecided to relace the engine harness wiring. I'm almost done and now wondering if there is a technique to filling this radiator since you can't just remove the cap & refill while it's running.

Thanks for any help
Why can't you remove the cap while the motor is running? As Barry said if you fill the motor at the tstat then run the motor with the cap off and fill it thru the expansion tank you will have a full system. Dave
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Old May 7, 2007 | 10:16 AM
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Default just replaced my 63's radiator

I removed the copper/brass unit that was in the car when I bought it and replaced it with a DeWitt unit. Car runs about 10-15 degrees cooler now.

As to filling. I simply filled through the expansion tank. You should see the level in the tank drop as the fluids make their way around the circuit. Once the level in the tank appeared to hold, I figured I was pretty close to full. I fired up my car with the cap off of the expansion tank. I turned on the heater and let the car idle keeping a close eye on the level in the expansion tank. After topping off a few times, the level seemed steady so I put the cap on and took the car for a spin. After a 10 minute drive, I let the car cool and checked the level. All was okie dokie. Not sure if that is the right way to do it, but it worked for me.
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Old May 7, 2007 | 12:56 PM
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Just to clarify, there's no "heater valve" on any midyear (unless it has factory A/C); water flows freely through the heater core at all times, regardless of the position of the heater controls.
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Old May 8, 2007 | 09:37 AM
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Default JohnZ is right, as always.

I forgot to mention the heater valve bit. If you are AC free, then you need not worry about running the heater. My car does have a heater valve, so I had to turn the system on to be sure the fluid was making it's way there.
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Old May 8, 2007 | 09:54 AM
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1. Fill with thermostat housing off. make sure to use correct thermostat housing gasket from GM. A little gasket sealer also help preventing leaks and won't show if done properly.

2. Fill expansion tank 1/2 way.

3. Run to operating temperature.

4. Check exapnsion tank level when done - goal is 1/3 to 1/2 fill.
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Old May 8, 2007 | 10:07 AM
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From: Conroe Texas
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Originally Posted by split_window
I forgot to mention the heater valve bit.
And I forgot to mention in my post that I DO have A/C.

Bottom line - filler her up, let her run and cool off, top off tank, done.
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Old May 8, 2007 | 11:51 AM
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If you use the newer GM thermo housing gasket (#10105135), you don't need any sealer - that gasket has a silicone seal ring molded on both sides, but looks exactly like the original after it's installed.
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Old May 8, 2007 | 12:10 PM
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As for filling my cooling system, I confess I simply remove the end of the upper rad hose that attaches to the t-stat housing, bend it up slightly, and jam a 90 deg funnel in that end and fill it into the top of the rad. Little hole in my t-stat burps the air through there.
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