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The Dreaded Electrical Problems

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Old Oct 21, 2007 | 05:26 PM
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Default The Dreaded Electrical Problems

I have gone back and looked at the threads here dealing with dead batteries and the issues surrounding what causes them.

My battery dies every night on my 64 convertible ...... Done the test across the alternator and it's charging OK. I've taken all the fuses out, disconnected the positive battery terminal and still have a current across the positive battery terminal and the battery cable. I can't seem to figure out what I need to do, but obviously it's a dead short some where. I've pulled the connector off the new voltage regulator as well as pulling the two firewall connectors off. Still have a reading on the meter. (By the way, the connector on the left - looking at them - does not come all the way off, looks like wires running throught the connector into the firewall; is that right?


So anybody got an idea(s) as to what to start checking?

Thanks in advance

Rich
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Old Oct 21, 2007 | 06:26 PM
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Originally Posted by richbopp
I have gone back and looked at the threads here dealing with dead batteries and the issues surrounding what causes them.

My battery dies every night on my 64 convertible ...... Done the test across the alternator and it's charging OK. I've taken all the fuses out, disconnected the positive battery terminal and still have a current across the positive battery terminal and the battery cable. I can't seem to figure out what I need to do, but obviously it's a dead short some where. I've pulled the connector off the new voltage regulator as well as pulling the two firewall connectors off. Still have a reading on the meter. (By the way, the connector on the left - looking at them - does not come all the way off, looks like wires running throught the connector into the firewall; is that right?

So anybody got an idea(s) as to what to start checking?

Thanks in advance

Rich
Thats a pretty serious drain, not a short though. Shorts let the smoke out. Have you pulled both the main wire and the connector off of the alternator ?
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Old Oct 21, 2007 | 06:48 PM
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Just a thought, you might want to check the black ground wire on the starter that it was not installed on the positive side of the starter solenoid. It should be attached to the starter bolt. John.

Last edited by Trophy Blue; Oct 21, 2007 at 07:10 PM.
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Old Oct 21, 2007 | 07:14 PM
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ttt
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Old Oct 21, 2007 | 08:09 PM
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Rich, "the connector on the left - looking at them - does not come all the way off, looks like wires running throught the connector into the firewall; is that right?" No,it's not normal. See if one of the pins has over heated, melted the plug and possibly touching another. Look at a wiring diagram and try to determine which one is hanging up. Another possibility is the pin connector was replaced by a wire running through the plug, because it melted in the past.
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Old Oct 21, 2007 | 08:27 PM
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OK, here's answers to above

Yep, pulled everything off the alternator and same meter reading

Have to check the wires at the starter/solenoid, but it hasn't always done this. Some days it's OK, other days the battery is dead.

Connector on the left is looking kinda poor. The wires running to it (right at the connector) show some corrosion. I think I need to get in there and see what's wrong. The connector pins may be bad enough have melted together.

Thanks and I'll go out in the shop and see what I can do. But additional ideas are always welcome.

Rich
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Old Oct 21, 2007 | 08:38 PM
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Originally Posted by richbopp
(By the way, the connector on the left - looking at them - does not come all the way off, looks like wires running throught the connector into the firewall; is that right?
Rich
No it isn't right. The wires disconnect with the plastic connector.

The items that normally have power when all the fuses are removed:
headlamps switch (has internal switch breaker)
horn relay
alternator
voltage regulator
power windows
starter solenoid
lighter
power antenna
headlamp switch (through breaker)
ignition switch
both sides of the battery meter
anything added to the car: alarm, choke, etcetera

put a diagnostic ammeter between the battery(+) and the cable and start disconnecting these items. Disconnect/reconnect ammeter line to the battery cable with each test until the ammeter says you have disconnected the problem.

PS If you disconnect the pass/RH bulkhead connector (mentioned above), everything mentioned above that is behind the bulkhead is disconnected at the same time. If the ammeter says the drain is gone when the plug is disconnected, it's one of those items. The red wire in that plug goes to a splice that powers all the items mentioned behind the bulkhead.

Last edited by magicv8; Oct 21, 2007 at 08:51 PM. Reason: ps
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Old Oct 21, 2007 | 08:44 PM
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Rich, check the battery to make sure it will hold a charge.
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Old Oct 21, 2007 | 10:44 PM
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Just tackled my gremlin, mechanic found that two pins on one of the firewall connectors were touching.

I went through the same checklist, disconnecting everything I thought could be the culprit. Luckily my mechanic has 25+ years experience on these cars....
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Old Oct 22, 2007 | 11:16 PM
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From: Park City to SoCal - according to the map it's all down hill. No bad days in Indian Wells, California
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OK, I can't seem to see what the problem is at the firewall connector because the top two wires run through the connector and into the back of the fuse panel inside the car.

What are the 2 top connectors on the left side (inward) firewall connector? My wire diagram is a little misleading as to what these exact pins should be.

Also, how does the fuse panel disconnect from the inside?

As always, THANKS - and just an FYI, it was 83 and clear all day here in Southern CA. No fires in my direct vicinity...... but have friends who are now homeless.

Rich
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Old Oct 22, 2007 | 11:20 PM
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Originally Posted by richbopp
Also, how does the fuse panel disconnect from the inside?
My fuzzy memory after last year's wiring fun, was that the 2 screws that hold the fuse panel to the firewall, keep the 2 halves of the fuse box together.

Glad to hear the fires have avoided you, sorry to hear about your friends.
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Old Oct 23, 2007 | 11:10 AM
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Originally Posted by richbopp
What are the 2 top connectors on the left side (inward) firewall connector? My wire diagram is a little misleading as to what these exact pins should be.

Also, how does the fuse panel disconnect from the inside?

Rich
Here's a wiring diagram you can download, view, customize, or colorize:
http://www.corvetteforum.net/classic.../64_wiring.jpg
or you can link to it anytime off my forum web pages and print an 8.5x11 version for your glove compartment.

A couple of screws hold the fusebox
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Old Oct 23, 2007 | 08:14 PM
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Here's an update.............

Took everthing off the solenoid and then just put the positive cable back on and still a drain on the meter. Possible bad solenoid?



Would solenoid draw some power by itself if bad?

Not the clock. Already checked that.

Last edited by richbopp; Oct 23, 2007 at 08:31 PM.
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Old Oct 23, 2007 | 08:21 PM
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Default ..dead battery...

Disconnect your clock!!!!
Had the same problem. Did NOT drain current all of the time. To verify it's the clock, put an AMP meter in series with your battery and tap a few times on your dash and watch the amp meter swing indicating it's drawing current. If you like, just disconnect the clock and see if the problem goes away.
Lou loup1962@aol.com
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Old Oct 23, 2007 | 09:01 PM
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ttt just to see if anybody knows the answer to the solenoid question.

thanks
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Old Oct 23, 2007 | 09:23 PM
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Originally Posted by richbopp
Here's an update.............

Took everthing off the solenoid and then just put the positive cable back on and still a drain on the meter. Possible bad solenoid?



Would solenoid draw some power by itself if bad?

Not the clock. Already checked that.
If the only cable on the solenoid is the battery cable and the meter shows current flow IMO solenoid is bad.
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Old Oct 26, 2007 | 07:09 AM
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Did you find the problem
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To The Dreaded Electrical Problems

Old Oct 26, 2007 | 01:08 PM
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I thought I had it solved. Wenesday put in a new solenoid and Thursday motning it fired right up. But this morning it's the same old thing - dead battery.

So it's back to the drawing board and more tests. Gotta be a wire shorting out somewhere.

I have an idea it may be related to the parking brake. When it's on seems like the battery goes dead over night.
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Old Oct 26, 2007 | 08:12 PM
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The negative terminal on the battery has a black wire (in additional to the negative No. 4 braided terminal cable) that runs into the wire harness along the top of the firewall. My wire diagram does not show this.

Any ideas what it's for?

Rich
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Old Oct 26, 2007 | 08:24 PM
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a bad alternator diode can discharge a batt while not running and still charge while running. when you disconnect the alternator, pull the plug and disconnect the red wire.
chuck
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