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Bench Bleeding Master Cylinder

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Old Mar 30, 2008 | 03:04 PM
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Default Bench Bleeding Master Cylinder

I have a new (reman most likely) MC that I am installing. The original unit is in need of rebuild. It works, but the bowl has some rust deposits/sludge. I am bench bleeding the new one, and I cannot get a steady streem of fluid out the end. AND the new unit seems to be leaking around the rear pistion at the brake rod interface.

I am using a screw driver to plunge the piston and all I can get are spits of fluid out. I have tried both the old and the new MC's and get the same results.

The old unit does not appear to be leaking at the aft end of the piston.

Mark
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Old Mar 30, 2008 | 03:38 PM
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Originally Posted by ghostrider20

I am using a screw driver to plunge the piston and all I can get are spits of fluid out. I have tried both the old and the new MC's and get the same results.

The old unit does not appear to be leaking at the aft end of the piston.

Mark
The trick is to connect a rubber/plastic line to the output port(s) and deliver the fluid output back to the reservoir. I use a wood dowel to pump them up.
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Old Mar 30, 2008 | 03:43 PM
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Most discount auto parts stores sell inexpensive bleeding kits with plastic fittings and tubes.
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Old Mar 30, 2008 | 04:15 PM
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Originally Posted by Vogie
Most discount auto parts stores sell inexpensive bleeding kits with plastic fittings and tubes.
my new MC came with this kit....
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Old Mar 30, 2008 | 05:15 PM
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Here's one with the "Help" kit in use.



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Old Mar 30, 2008 | 06:04 PM
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Default "new" Master Cylinder

Originally Posted by ghostrider20
AND the new unit seems to be leaking around the rear piston at the brake rod interface.


Mark
If the "new" one is leaking at the back end with no pressure at the outputs, call your vendor and get another one. It will leak worse when trying to apply the brakes when it is installed in the car.


RON
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Old Mar 30, 2008 | 06:17 PM
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Ok, I will get the kit. Second question, are new seals available. I pulled the old one apart, and I think if I could aquire the new seals I would be in business.

I could rob the seal out of the "new" MC, but there is a reason that it is leaking as well. The old MC, as mentioned did not leak out the back but the seal is very old and brittle.

Can you push the piston to far forward when pumping it for the bench bleeding process? Is there a range of travel that if I went past would make the rear seal leak?

Mark
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Old Mar 30, 2008 | 07:28 PM
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The new MC (From Ecklers) was bored WAY out. The aft seal slides in and out not problem. It fits is way to loose IMO. I took the seal (on the piston) and tried to put it in the old MC and it will need some guiding to get in.

The bore of the old MC looks ok, no damage or corrosion. Will it be OK to use the new seal on it without honing it out?

Mark
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Old Mar 30, 2008 | 07:29 PM
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I believe it's possible to damage the mc if you pumped it with a screwdriver. That's why I used a wood dowel with an end like the linkage shaft.
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Old Mar 30, 2008 | 09:38 PM
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Originally Posted by JohnZ
Here's one with the "Help" kit in use.



John,

What kind of paint did you use on the master cylinder?

I replaced mine last year, it's rusty and nasty looking now. Have heard that brake fluid is murder on regular paint so curious what to use,
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Old Mar 31, 2008 | 01:50 AM
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Magic I think I remember reading that on a thread a sometime about not using a screwdriver. I found a dowel to do the job. As I put the "New" MC back in the box I noticed a crumpled piece of paper in the bottom. It said.

WARNING: Due to the OEM type seal, do not attempt to bench bleed this Master Cylinder. Pressure of Vacuum Bleed only. ????

I robbed the new seals off the new MC, and installed them on the old MC. The fit was tight; I had to use a feeler gauge to feed the lip of the seal into the cylinder bore. Prior to assembly I put some small patches of Scotch Brite pad on the shoes of my brake hone and polished the cylinder. I used siphon fed Alcohol to clean the cylinder and orifices.

Here is my original MC, or the one that was on the car when I purchased it. The piston on the left is the one out of the new MC. The piston on the Right is the one that came out of the old MC.

Mark



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