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Old Mar 17, 2009 | 08:29 PM
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Default Sagging Headliner

Greetings,
Hoping you can give me some guidance. Today in Western NY we had 60F weather and after work I decided to crank up the '66 Coupe. When I got into the car I feel something strange above my head and quickly realized it was my headliner. The green vinyl was hanging above my head like a loose pillow case. When I put the car away late fall there was no indication that the liner was beginning to have issues. Since I just purcahsed the car in September I am a bit bummed.

Question:
1) Is this something that can be repaired with an adhesive if removed ?
2) Is is best to buy new ?
3) Who has best quality for reasonable price ?
4) If the liner comes in one piece with fabric bonded to some rigid backing how do you get something that large into the car bypassing the doors
5) Does the liner unit come with predrilled holes so that the screws to the sunvisors and so on can be remounted easily.
6) Does new liner essentially just sit in place or is it anchored somehow.
I will be checking back this weekend to review all comments in order to contact someone to purchase something from someone.

Cheers,
John
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Old Mar 17, 2009 | 08:34 PM
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Can't be fixed.

Buy a new one from Al Knoch.

Fits through the door opening fine.

No adhesives required - the moldings hold it in place.

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Old Mar 17, 2009 | 08:55 PM
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While you are replacing you may want to add insulation and/or sound deadener

George

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Old Mar 17, 2009 | 11:05 PM
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Originally Posted by JohnZ
Can't be fixed.
Buy a new one from Al Knoch.
Fits through the door opening fine.
No adhesives required - the moldings hold it in place.
I re-glued mine and it did the same thing two weeks later!
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Old Mar 17, 2009 | 11:22 PM
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Originally Posted by smokerun66
Greetings,
Hoping you can give me some guidance. Today in Western NY we had 60F weather and after work I decided to crank up the '66 Coupe. When I got into the car I feel something strange above my head and quickly realized it was my headliner. The green vinyl was hanging above my head like a loose pillow case. When I put the car away late fall there was no indication that the liner was beginning to have issues. Since I just purcahsed the car in September I am a bit bummed.

Question:
1) Is this something that can be repaired with an adhesive if removed ?
2) Is is best to buy new ?
3) Who has best quality for reasonable price ?
4) If the liner comes in one piece with fabric bonded to some rigid backing how do you get something that large into the car bypassing the doors
5) Does the liner unit come with predrilled holes so that the screws to the sunvisors and so on can be remounted easily.
6) Does new liner essentially just sit in place or is it anchored somehow.
I will be checking back this weekend to review all comments in order to contact someone to purchase something from someone.

Cheers,
John





Go with JohnZ's advice. I purchased an Al Knock headliner for my car. Only problem I had is where the side trim clips into the body. You have to take your time and trim real slow to get it to fit exactly. The plastic that the liner is adhered to is thick. I pulled the new headliner 3 times before I got it correct.

The liner will fit in through the door with no problem. It is not attached in any way to the ceiling area. It is preformed to fit into the original space. The front is held in by the W/S moulding. The sides are held in by the moulding above the door and the rear is held in by the halo panel (holds the dome light).

Be careful with the side mouldings. They are held in with a clip on both ends. You have to pull down slightly on the moulding end and move it in to allow the moulding to unclip from the body.

Here's a photo of mine after installation.

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Old Mar 18, 2009 | 07:06 PM
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Why could'nt you make a small puncture in the hardliner where it sags the most and squirt adhesive in using a straw and smooth out? Might hold for a little or long while. Yeah might get a ripple if the sag is large, but who looks at the headliner. Bill.
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Old Mar 18, 2009 | 07:12 PM
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The insulation under (above?) the headliner will probably crumble so you'll have a thin layer of batting bits stuck to the headliner, which will sag again. I JUST went through this. Fortunately I have a vert so the solution was to remove the hardtop.
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Old Mar 18, 2009 | 09:00 PM
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It might make the NCRS guys recoil in horror, but I had the same problem and solved it by installing a '67 molded headliner in my '66 coupe. Looks great, probably won't sag again, and ALMOST nobody will ever notice (my neighbor, who owns a "bought it brand new" '66 coupe spotted it right away).
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Old Mar 20, 2009 | 06:11 PM
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Thank you so much for your response. I will order new this weekend. Those clips mentioned. If I purchased those new I suspect I will need a total of 4 for my installation. Also, when old headliner is lowered was there insulation or padding above that needed replaced also ?
Thanks
John
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Old Mar 20, 2009 | 06:13 PM
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Originally Posted by JohnZ
Can't be fixed.

Buy a new one from Al Knoch.

Fits through the door opening fine.

No adhesives required - the moldings hold it in place.

Not familiar with Al Knoch. Is there website, phone number you can share.
Thankyou
John
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Old Mar 20, 2009 | 06:46 PM
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One of the problems that I had with my black-interiored 38,000 miles '67 coupe that I had about 25 years ago was that the headliner sagged like yours. That always bothered me. I did not have that problem with my saddle-interiored '66. Until this week ! Seriously, I was getting ready to post this same concern the same day that you posted yours. Looks like I'll be ordering a new headliner, probably from Willcox Corvette. This will be the last saddle-coloured interior soft part that I will need as I have everything else new, ready to install. Some things never change !
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Old Mar 20, 2009 | 07:16 PM
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Originally Posted by smokerun66
Not familiar with Al Knoch. Is there website, phone number you can share.
Thankyou
John
A Google of Al Knoch turns up
http://www.alknochinteriors.com/welcome.htm
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Old Mar 20, 2009 | 08:38 PM
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Originally Posted by smokerun66
Thank you so much for your response. I will order new this weekend. Those clips mentioned. If I purchased those new I suspect I will need a total of 4 for my installation. Also, when old headliner is lowered was there insulation or padding above that needed replaced also ?
Thanks
John


No you don't need four of them. There is only 2 and they are push in type. It is difficult to explain but when you take the side trim loose over the door opening, you have to pull down a little and out on one end. You'll feel the moulding release and then the front one will release if you tip the released end of the moulding up to the ceiling. The tension clip is right in the center of the moulding and once you get the two ends off the moulding can be pried (carefully) straight out. Hope I didn't confuse you. Everything after that should be self explanatory.

There is no padding from the factory between the headliner and the roof. If you want some, you have to add it in as indicated in a previous reply.

Steve
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Old Mar 20, 2009 | 10:22 PM
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Replaced mine also....Al Knoch. Not too hard....toughest part for me was lining up all the holes and trim with the mount spots when replacing. Just take your time....no glue or adhesive....comes as a solid unit that keeps its shape.
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Old Mar 21, 2009 | 09:45 AM
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I was able to fix my headliner and have it last (30 years now!). I used new vinyl, cleaned the substrate well, and I used contact cement on both surfaces (I remember this because I'm regularly reminded that I brushed it on. You can still feel a few lumps where the coverage was uneven.).

Harry
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Old Mar 21, 2009 | 09:50 AM
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I have a bit of a silly question.
Since most of us store our Vettes in unheated garages over the winter months do the new headliners have any history of not lasting as long. For example, does the lining detach from the plastic backing under cold temperatures because the plastic is contracting or expanding more so than any of the other materials in the car.
Thanks
John
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Old Mar 21, 2009 | 12:05 PM
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Originally Posted by smokerun66
I have a bit of a silly question.
Since most of us store our Vettes in unheated garages over the winter months do the new headliners have any history of not lasting as long. For example, does the lining detach from the plastic backing under cold temperatures because the plastic is contracting or expanding more so than any of the other materials in the car.
Thanks
John


To early for me to tell. I just installed mine last year. I don't know that the coldness of tempature would affect it. Gotta believe that heat would do more than cold. JMO
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Old Mar 21, 2009 | 07:50 PM
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Mine caved in a few weeks ago too. I guess it's the original, cardboard and fiberglass (insulation type) black foam padding. The new ones sound like they have a plastic backboard. This was one mess pulling it out. I spread a sheet over the interior to catch the sticky foam particles.
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Old Mar 27, 2009 | 08:04 PM
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Wow, your install looks like a real professional restoration. I will have my on order soon. Thanks for all the information.
John
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Old Mar 27, 2009 | 08:09 PM
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Guys,
What a wealth of information. I appreciate your time in responding. I will need to revisit when I begin pulling out the old one. I will likely order from Wilcox this weekend as I found their site the easiest for me to navigate.
Thanks Again
John
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