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I'm sure others will disagree but reassembly can be a nightmare . Because the weatherstrip is new, it will not fit easily. I used a lot of soapy water, and wrestled with it for days until I was able to get all the pieces to line up . One trick I learned was that once I was able to the weatherstrip seated everywhere I tied string around the top and bottom channels, tightening it a little each day. Good luck!
Since I had my posts repaired, they installed studs that could be used along with a Vicegrip chain wrench to pull the whole assembly together. I actually got the whole thing together by myself. Not an easy battle, but it worked!
You might want to read the below thread from when I did it in 2001:
Thanks - this will help.
I had my posts repaired by CC too - so as I understand it, I don't have to take the stainless cover offf of the top channel to assemble - Good suggestion amout tying the string around top and bottom - and tightening a little each day -
I'll try silicone (or a little KY jelly) on the weatherstrip to make it go together easier.
Right now - it seems like the windshield is wider than the moulding.
With the side posts mounted to the top channel - it's just not wide enough to reach from side to side.
Make sure that you have the glass the right way. It's very easy to think the bottom is the top, and visa-versa. You have to remove the top stainless from the top frame if you ever want to get it back together right. It's possible to do, but much easier if you follow the ST-12 and remove it. The top stainless will be the LAST part that you snap on. Lower channel, with stainless is first. Top channel is next, side posts go on third, and the top stainless last. I use WD 40 as a lube, and have done about 100 C1 windshields. Use a rubber mallet to tap the upper and lower channels in place. Make sure that the rubber is centered on the glass. Use lots of lube. Use 3M strip caulk to hold your T-bolts, and screw plates in place before you install the upper and lower channels. I use 3 small blocks of 2X4 to hold the lower frame up off of the table while I assemble the sideposts (keep from pushing the T-bolts up). Mike Coletta
Make sure that you have the glass the right way. It's very easy to think the bottom is the top, and visa-versa. You have to remove the top stainless from the top frame if you ever want to get it back together right. It's possible to do, but much easier if you follow the ST-12 and remove it. The top stainless will be the LAST part that you snap on. Lower channel, with stainless is first. Top channel is next, side posts go on third, and the top stainless last. I use WD 40 as a lube, and have done about 100 C1 windshields. Use a rubber mallet to tap the upper and lower channels in place. Make sure that the rubber is centered on the glass. Use lots of lube. Use 3M strip caulk to hold your T-bolts, and screw plates in place before you install the upper and lower channels. I use 3 small blocks of 2X4 to hold the lower frame up off of the table while I assemble the sideposts (keep from pushing the T-bolts up). Mike Coletta
I sure wish Mike had told me that BEFOR I did mine. Great advice you should follow.
I actually had the best luck with soapy water. I set everything up on the lawn on an old sheet and used a lot of very soapy water. What ever way you choose, GOOD LUCK.
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