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After another long hiatis (ie the boat was running well this summer) I finally got to the next attempt at headlight covers for Project No Flight. This set was made by cold-forming Lexan. The good, bad, and results are at http://www.gregorypage.net/sep10/65corvette36.htm
My project has been on and off again as well. I'm doing a lot of chassis work now trying to get it on the ground on wheels. The BMW HID Angel eye headlights I have obtained did not exactly match the perfect fit factory units I was using for planning so I have to back track a bit.