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66 Door Panel Installation

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Old Apr 19, 2011 | 02:24 PM
  #1  
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Default 66 Door Panel Installation

I had to remove the drivers side Al Knoch reproduction door panel on my 66 convertible to repair a broken vent window T-handle shaft. The door crank handles and lock **** came off with ease and the panel came off after a little upward bumping. The T-handle repair went well but now I'm having a difficult time re-installing the door panel. I can recall some 6 years ago when the panels were first installed that we had to beat on the panels with a rubber hammer to get the metal backing support to seat over the fiberglass. I'm reluctant to beat on these panels any more than necessary.

All and any tips are welcome.

Regards,
Dave K.
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Old Apr 19, 2011 | 02:34 PM
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Originally Posted by Dave Kitch
I had to remove the drivers side Al Knoch reproduction door panel on my 66 convertible to repair a broken vent window T-handle shaft. The door crank handles and lock **** came off with ease and the panel came off after a little upward bumping. The T-handle repair went well but now I'm having a difficult time re-installing the door panel. I can recall some 6 years ago when the panels were first installed that we had to beat on the panels with a rubber hammer to get the metal backing support to seat over the fiberglass. I'm reluctant to beat on these panels any more than necessary.

All and any tips are welcome.

Regards,
Dave K.
They have always been too thick. I must have discussed it with them a hundred times, to no avail. That was 30 years ago. I gave up. You can dig out a little foam. It helps.
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Old Apr 19, 2011 | 02:58 PM
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I had the same problem the other month. The top part where it meets the fiberglass I put the one end on first and then worked my way around/down on the lip. As far as the foam around the handles, I had to dig some out and very carefully heat with a heat gun to get it to compress a little.
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Old Apr 19, 2011 | 03:02 PM
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Originally Posted by Dave Kitch

All and any tips are welcome.

Regards,
Dave K.
You could always buy new ones from CA. They fit like they're supposed to.

Jim
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Old Apr 19, 2011 | 05:48 PM
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Originally Posted by 1snake
You could always buy new ones from CA. They fit like they're supposed to.

Jim
He's right. CA panels fit perfect.
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Old Apr 19, 2011 | 09:27 PM
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Originally Posted by Bruce Wayne
He's right. CA panels fit perfect.
I think that I'll work with my Al Knoch panel before I decide to spend another $500.
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