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ballast resistor

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Old Jul 6, 2013 | 01:11 PM
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Default ballast resistor

My 61 cut off on me while driving and smoke came out of the hood. I opened the hood and saw the ballast and wirers going from there to the starter and coil were cooked. I replaced the wires and ballast and the car started fine, but than the ballast has gone bad twice since. Has anyone got any ideas what my be causing this problem.
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Old Jul 6, 2013 | 02:02 PM
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Bob what do you mean "go bad". The only way a ballast resistor can go bad is to go open, or lose continuity. If you put an ohm meter across the terminals and you see a short, the resistor is good. Do you have shielding over you distributor? Are you using points? Your original problem was probably a grounding of the bk/pk wire......maybe at your shielding. Is your coil compatible with an ignition ckt that uses a ballast resistor? Most aftermarket coils have "use with ballast resistor" printed on them.......by the way, it is normal for a ballast resistor to get very hot to the touch under normal operation.
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Old Jul 6, 2013 | 02:10 PM
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I'm thinking that the resistance of the coil is too low (could be the wrong coil or the winding could have gotten hot enough to melt the varnish on the wire and cause a partial short within the right coil) and this is pulling too much current through the system causing too much heat in the resistor and wiring.

Try a different coil that is known to work properly with the resistor.
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Old Jul 6, 2013 | 03:54 PM
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Originally Posted by toddalin
I'm thinking that the resistance of the coil is too low (could be the wrong coil or the winding could have gotten hot enough to melt the varnish on the wire and cause a partial short within the right coil) and this is pulling too much current through the system causing too much heat in the resistor and wiring.

Try a different coil that is known to work properly with the resistor.
good post....if its not the coil,sounds like there could be a short somewhere.....
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Old Jul 6, 2013 | 04:42 PM
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Make sure the resistance of the replacement ballast resistor is the same as the original. I tried to replace the one on my '57 as it showed some cracks in the porcelain (or whatever it is), and the car would hardly run.
And yes, they do get very hot.
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Old Jul 7, 2013 | 08:16 AM
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Default Ballast

thanks guys I will try a new coil and recheck for grounding problems
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Old Jul 7, 2013 | 11:33 AM
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Originally Posted by 65 vette dude
Bob what do you mean "go bad". The only way a ballast resistor can go bad is to go open, or lose continuity. If you put an ohm meter across the terminals and you see a short, the resistor is good. Do you have shielding over you distributor? Are you using points? Your original problem was probably a grounding of the bk/pk wire......maybe at your shielding. Is your coil compatible with an ignition ckt that uses a ballast resistor? Most aftermarket coils have "use with ballast resistor" printed on them.......by the way, it is normal for a ballast resistor to get very hot to the touch under normal operation.
Might watch the heat generated if you think you have a problem - Looking under the dash of my 62 a while back I noticed a T-shaped charred area in the fiberglass. It was directly under and in the shape of the ballast resistor and its mounting bracket (hence the T-shape). I don't know if the charring was a result of a one time event in the past or years of accumlated heat, but it looks like it got plenty hot.
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