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I bought two sending units, one from Advance Auto and a TU5 from Autozone. Set up a test using a pan of water, a meat thermometer, and a multimeter. This is what I came up with:
Temperature Test (deg. to ohms)
203P (Advance Auto Parts)
100*-0
120*-0
130*-250
140*-232
160*-195
180*-151
190*-135
200*-120
212*-112
According to knowledgeable sources, you want 125 to 150 ohms at "normal" operating temp of 180*. The 203P is closer to this number so I chose it, and my gauge still registers about 20 degrees above that. So I added a 10 ohm resister in-line and dropped it to 190. Thinking about adding another 10.
What kind of reading in ohms did you get on your senders at regular room temp say 80 degrees ? On my new TU-5 I got 515 ohms at 85 degrees. On my old AC Delco unit I get 600 ohms at room temp. When my water temp in my gets to 190 degrees (using IR gun) my temp gauge in the car is reading about 140-150 degrees and I get 141 ohms. I'm thinking I should try the new TU-5 and see how it will read in the car.
Thanks guys, I did read something in the archives about not using thread sealant, which I did do, but I doubt that is the problem, I will see if I can find the one you guys mentioned and give it a shot.
Thread sealer is simply a non-issue. IF it was going to have an effect (it doesn't), it would make the gauge read LOW, not high.