C1 & C2 Corvettes General C1 Corvette & C2 Corvette Discussion, Technical Info, Performance Upgrades, Project Builds, Restorations

'67 Restomod completed

Thread Tools
 
Search this Thread
 
Old 06-01-2017, 10:19 PM
  #1  
Ken Sungela
Melting Slicks
Support Corvetteforum!
Thread Starter
 
Ken Sungela's Avatar
 
Member Since: Sep 2012
Location: Justin, Tx
Posts: 2,146
Received 648 Likes on 277 Posts

Default '67 Restomod completed

****** Warning, Numerous Photos in this thread ******

I just completed this car for a gentlemen I met at the BJ Palm Beach
'16 auction. We located the car through the forum and had it shipped from Oregon to NJ last July when the work began. Initially, we were building a clone of the car I had just sold, only changing the interior color and using an LS3. Well, the owner wanted a few upgrades so project creep reared its head. All the mods were well thought out and worth it in the end. Here's a few details followed by the stuff you guys like, PICS!!!! Enjoy.

If replying to the thread, maybe don't quote the initial post so the forum servers don't melt with all the pics.

LS3, TKO 600
SRIII, C6 chassis, Dutchman Rear
Exhaust cutouts for both side exit (allen's sidepipes) and undercar exhaust (Magnaflow muffler)
C7 seats with Hydes Leather, Custom door panels
Backup camera
Chromed side pipe covers
Detroit speed headlight motors, push button start, passive entry
Electric parking brake, Vintage air, Hood actuator

Car as it arrived from Oregon









Tear down, gotta break an egg to make an omelette.











Back from media blasting













I'm missing some pics from when I removed the nose and just had a cowl back body with no quarter panels. This was about Sept. '16.

Started building it up from its lowest level.



























Mockup using C7 seats, the headrest was too high, so we had to cut it down.





I built a wooden role cage and rolled to car over to smooth the underside.













Custom door panels using foam insulation board, fiberglass and resin, body filler.


















Chassis and exhaust




































Fortunately it was a rather mild winter here in the Northeast.























Everything painted, cut and buffed the beginning of March, now final assembly.
































And now the finale...























































The following 10 users liked this post by Ken Sungela:
65-StingRay (12-12-2017), 65tripleblack (06-04-2017), Bluestripe67 (12-23-2017), GUSTO14 (12-14-2017), leif.anderson93 (12-19-2017), Loren Smith (06-01-2017), Robert61 (06-02-2017), solidaxel (12-25-2017), TCKT B8 (06-06-2017), ToolMaker427 (12-11-2017) and 5 others liked this post. (Show less...)
Old 06-01-2017, 11:44 PM
  #2  
ptjsk
Safety Car
Support Corvetteforum!
 
ptjsk's Avatar
 
Member Since: Feb 2007
Location: Northern California CA
Posts: 4,501
Received 1,901 Likes on 883 Posts

Default

Geez Ken!

That car is beautiful.

Your talent is incredible! You must do this for a living, as that's an awful lot of work to get done in the short time you did it in.

Your client should be ecstatic!

Pat
Old 06-01-2017, 11:59 PM
  #3  
ndabunka
Advanced
 
ndabunka's Avatar
 
Member Since: Apr 2014
Posts: 66
Received 4 Likes on 4 Posts
Default

Fantastic work. One question though. Why the 2 different exhausts configuration? Is that something like the offshore boats with an ability to run in 2 different "sound modes", quiet running exhaust out the rear or "Thunder" when routed out the side pipes?
Old 06-02-2017, 12:58 AM
  #4  
groovyjay
Le Mans Master
 
groovyjay's Avatar
 
Member Since: Nov 2000
Posts: 8,175
Received 169 Likes on 91 Posts

Default

A lot of well thought out modifications and superb final result!
The following users liked this post:
Stan's Customs (06-02-2017)
Old 06-02-2017, 04:35 AM
  #5  
mike coletta
Safety Car

 
mike coletta's Avatar
 
Member Since: Nov 2002
Location: minneola fl
Posts: 4,136
Received 1,067 Likes on 513 Posts

Default

Very, very nice!!!! Good job Ken.!!!!!!!
Old 06-02-2017, 05:48 AM
  #6  
OHSIXX
Team Owner

Support Corvetteforum!
 
OHSIXX's Avatar
 
Member Since: Dec 1999
Location: Florida
Posts: 26,485
Received 258 Likes on 172 Posts
2021 C2 of the Year Finalist - Modified
C2 of the Year Finalist - Modified 2020
C2 of Year Finalist (performance mods) 2019
St. Jude Donor 03-'04-'05-'06-'07-'08-'09-10-'11-'12-'13-'14-'15-'16-'17-'18-'19-'20-'21-'22-'23-'24


Default

Just beautiful.
Old 06-02-2017, 06:13 AM
  #7  
64drvr
Le Mans Master
 
64drvr's Avatar
 
Member Since: Jul 2008
Location: 200 AGL
Posts: 9,558
Received 1,867 Likes on 886 Posts
St. Jude Donor '15

Default

Amazing build!
Old 06-02-2017, 08:23 AM
  #8  
gscott
Burning Brakes
 
gscott's Avatar
 
Member Since: May 2006
Location: huron ohio
Posts: 869
Received 4 Likes on 4 Posts

Default

WOW !
The following users liked this post:
Red Greene (11-10-2020)
Old 06-02-2017, 08:50 AM
  #9  
Robert61
Safety Car
 
Robert61's Avatar
 
Member Since: Oct 2016
Location: Olive branch Ms
Posts: 4,617
Received 1,534 Likes on 1,067 Posts
Default

Outstanding craftsmanship! I can't imagine getting all of the parts sent out and gathered up in 10 months let alone doing all of the labor to that level in that amount of time. Your customer surely is more than pleased. If I can ask is the actuator the only thing closing the hood, no latch or anything else. Thanks for posting.
Old 06-02-2017, 01:13 PM
  #10  
ChattanoogaJSB
Le Mans Master
Support Corvetteforum!
 
ChattanoogaJSB's Avatar
 
Member Since: Oct 2009
Location: Chattanooga Tennessee
Posts: 5,866
Received 875 Likes on 538 Posts

Default

The time frame and work involved is truly amazing. I love the interior color contrasts! It seems you built this entirely in a two car garage? Perhaps with extra depth and a temp paint booth? I'd love to know more about your shop as well, Ken!

benton
Old 06-02-2017, 01:53 PM
  #11  
emdoller
Melting Slicks
 
emdoller's Avatar
 
Member Since: Aug 2010
Location: El Dorado Hills CA
Posts: 2,793
Received 479 Likes on 336 Posts

Default

Love it!!!!
Old 06-02-2017, 02:39 PM
  #12  
richscorvettes
Melting Slicks
Support Corvetteforum!
 
richscorvettes's Avatar
 
Member Since: Dec 1999
Location: Ct.
Posts: 2,456
Received 38 Likes on 21 Posts
St. Jude Donor '06-07-'08-'09-'10-'11-'12-'13-'14-'15-'16-'17-'18-'19-'20


Default

Ken,

Fantastic workmanship, choice of components and colors.

Always love to see the transformation. They sure brought back memories of our projects.

Congratulations!

Rich
Old 06-02-2017, 05:54 PM
  #13  
1bdvet
Team Owner

 
1bdvet's Avatar
 
Member Since: May 2000
Location: Plantation Florida USAF(Retired) 1966-1990
Posts: 47,895
Received 4,505 Likes on 3,590 Posts
U.S. Air Force
St. Jude Donor '05-'06-'07-'08-'09-'10-'11-'12-'13-'14-'15-'16-'17-'18-'19-'20-'21-'22-'23-'24
NCM Sinkhole Donor


Default

Nice job, looks brand new C2, have fun driving the car.
Old 06-02-2017, 06:29 PM
  #14  
LouieM
Race Director
 
LouieM's Avatar
 
Member Since: Mar 2002
Location: NorCal
Posts: 13,354
Received 3,039 Likes on 1,252 Posts

Default

Looks incredible. What detail work!
Old 06-02-2017, 08:54 PM
  #15  
Brucebodyman
Racer
 
Brucebodyman's Avatar
 
Member Since: Jul 2007
Location: Bridgeport MI
Posts: 391
Received 58 Likes on 47 Posts

Default

Very nice. Can you explain the steps to building those door panels? Looks like the resin didn't bother the styrofoam.
Old 06-02-2017, 09:33 PM
  #16  
Ken Sungela
Melting Slicks
Support Corvetteforum!
Thread Starter
 
Ken Sungela's Avatar
 
Member Since: Sep 2012
Location: Justin, Tx
Posts: 2,146
Received 648 Likes on 277 Posts

Default

Originally Posted by ndabunka
Fantastic work. One question though. Why the 2 different exhausts configuration? Is that something like the offshore boats with an ability to run in 2 different "sound modes", quiet running exhaust out the rear or "Thunder" when routed out the side pipes?
When we first started talking about the build I asked what he wanted out of it. He said he wanted side exhaust and LOUD and then mentioned driving with his wife. I didn't think he'd be happy with it loud all the time so I suggested the dual exhaust. We used Allen's for the side pipes. It sounded like a novel idea at the time, but after 38 but welds and 12 more for brackets, TIG welding stainless for the first time left me humbled.

Here's a video of the sound. Not sure what the ant thought of the sidepipes.
Old 06-02-2017, 09:33 PM
  #17  
Westlotorn
Le Mans Master
Support Corvetteforum!
 
Westlotorn's Avatar
 
Member Since: Feb 2008
Location: Folsom CA
Posts: 5,684
Received 1,273 Likes on 814 Posts

Default

That car is beautiful! Love the door panels. Unique.
I really like the detail cleaning up the underside for paint, nice touch.
Are air cleaners hidden in the intake horns?
Would love to drive that car!

Get notified of new replies

To '67 Restomod completed

Old 06-02-2017, 09:46 PM
  #18  
Ken Sungela
Melting Slicks
Support Corvetteforum!
Thread Starter
 
Ken Sungela's Avatar
 
Member Since: Sep 2012
Location: Justin, Tx
Posts: 2,146
Received 648 Likes on 277 Posts

Default

Thanks guys. It was a long road but happy with the final result. The owner loves it. We did a test drive on Tuesday. I thought it may be too much car for him, but he proved me wrong.

Just the actuator holding the hood down. There are some rubber bumpers on the hood to make it level with the fender. I need to add one more bumper on either side to limit the side ways movement when closed.

The door panels were a LOT of work. I thought the foam was great until the resin started melting it. Fortunately the resin kicked in time to still hold the shape. I added more activator on the second panel for a faster kick. Still had to smooth it out with body filler. I'm going to try Sintra (PVC foam board) or equivalent next time.

Yes, air filter in the chrome pipes.

Mike C. - I'll post a video of the backup camera popping out of the dash. Pretty slick and simple design which only took about 20 hrs. ... you know how it goes.
Old 06-02-2017, 10:14 PM
  #19  
dcaggiani
Burning Brakes
 
dcaggiani's Avatar
 
Member Since: May 2012
Location: Boynton Beach FL
Posts: 893
Received 151 Likes on 84 Posts

Default

Ken
Another great build - congratulations!
Old 06-02-2017, 10:27 PM
  #20  
Ken Sungela
Melting Slicks
Support Corvetteforum!
Thread Starter
 
Ken Sungela's Avatar
 
Member Since: Sep 2012
Location: Justin, Tx
Posts: 2,146
Received 648 Likes on 277 Posts

Default

Benton - I have a 24 x 24 garage. I used my four post lift as a frame for a plastic tent to act as my spray booth. I made some ductwork with cardboard boxes and use some axial fans from Global Industrial for exhaust. I use plastic ductwork off the fans to direct the exhaust out into the backyard. Hopefully my neighbor aren't reading this.

The setup work ok but struggles when spraying that SPI clear. I'll be taking future cars to an autobody shop to spray base and clear from now on.

Gotta cleanup the workbench before starting the next project.













Quick Reply: '67 Restomod completed



All times are GMT -4. The time now is 06:34 AM.