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Disc brake conversion

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Old 05-23-2018, 09:13 PM
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Captain Bud
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Default Disc brake conversion

Today I installed a front disc brake conversion on my 1960 Vette using the stock single master cylinder. Aside for some minor problems, the installation was completed. I inadvertently left one caliper bleed open and drained the master cylinder. I bled the master cylinder and all the brakes. The front rotors rotated perfectly until I pumped the brakes. At that point, I could not turn them when the brakes were released. They were essentially locked up. A knowledgeable member of the forum said the restrictor valve in the master cylinder had to be removed as it was causing a retention of pressure. Another member of the forum said removing the valve was not required and had no problems leaving it in. At this point I am stumped. I'm planning on removing the end cap of the master cylinder and removing the restrictor valve IF I can remove the end cap which has so far been not successful. If I can't remove the end cap, my options are remove the master cylinder and rebuild it or get a new cylinder and prior to installation, remove the restrictor valve.
Any comments would be appreciated. I was hoping the rotors would turn with the valve in, but it's either that or something I'm missing.
Thanks, Captain Bud
Old 05-23-2018, 09:23 PM
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Pop Chevy
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I never removed the valve from my 60 when I did my conversion. It's still that way.
Old 05-23-2018, 09:28 PM
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Captain Bud
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Then what could be causing the rotors to lock up?
Old 05-23-2018, 09:54 PM
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wmf62
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Originally Posted by Captain Bud
Then what could be causing the rotors to lock up?
the residual valve...

Bill
Old 05-23-2018, 11:31 PM
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Captain Bud
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Bill, I call it a restrictor valve, you call it a residual valve. Are we speaking of the same thing in the master cylinder?
Old 05-23-2018, 11:48 PM
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ptjsk
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For what it's worth, I took mine out when I went to disc brakes, and I have not experienced any problems.

Pat

Last edited by ptjsk; 05-23-2018 at 11:48 PM.
Old 05-24-2018, 12:32 AM
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John S 1961
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Converted And did nothing and It functioned properly. Then I did the dual master set up. Also functioned properly.

Or you could try the ideas you already have. That's the fun of it.
Old 05-24-2018, 06:36 AM
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Originally Posted by Captain Bud
Bill, I call it a restrictor valve, you call it a residual valve. Are we speaking of the same thing in the master cylinder?
whatever we care to call it, it's a small valve to keep a minimal amount of pressure in drum brakes so that the pistons don't need to travel as far in repeated applications. disc brakes don't need this as there is minimal travel of their pistons each time.

https://www.freeasestudyguides.com/r...eck-valve.html

if left in, the valve will cause disc brakes to drag. I had this problem when I converted to front discs. in my case the drag was not severe but it caused the front brakes to squeal a bit because the dragging pads; particularly noticeable in slow traffic, and I could hear it with the windows down.

Bill
Old 05-24-2018, 03:23 PM
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Default Residual Valve

Bill, thanks for all your help. Today I got that pesky sucker out of the car. I bled the master cylinder and tomorrow, I'll do the 4 wheels.

Old 05-24-2018, 03:32 PM
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Originally Posted by Captain Bud
Bill, thanks for all your help. Today I got that pesky sucker out of the car. I bled the master cylinder and tomorrow, I'll do the 4 wheels.



Bill
Old 05-24-2018, 03:56 PM
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You could install a 10 pound residual check valve in the rear brake line only and a 2 pound valve for the front brakes if you need to get a better brake pedal feel . Most of the time the front doesn’t need any.
Old 05-28-2018, 02:59 PM
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Disc brake systems don't use (or need) residual pressure valves - unless you like the smell of fried brake pads, don't use one.
Old 05-28-2018, 04:03 PM
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John, took out the residual valve. At least now I'm able to turn the rotor when I let off the brake. Thanks, Bud
Old 05-29-2018, 11:33 AM
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Originally Posted by Captain Bud
John, took out the residual valve. At least now I'm able to turn the rotor when I let off the brake. Thanks, Bud
Captain Bud, did your system come with a proportioning valve for the rear brake line?

GUSTO
Old 05-29-2018, 11:45 AM
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No it didn’t. If the rears lock up before the fronts, I’ll install. Since the fronts do about 75% of the braking, I should be ok.

Last edited by Captain Bud; 05-29-2018 at 11:46 AM. Reason: Spelling
Old 05-29-2018, 11:52 AM
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Originally Posted by Captain Bud
No it didn’t. If the rears lock up before the fronts, I’ll install. Since the fronts do about 75% of the braking, I should be ok.


I was just curious because I added front disc's to my '63, (along with a dual master cylinder) and it required a proportioning valve to adjust the pressure on the rear brakes. I did use the '65-'82 calipers however.

Good luck... GUSTO
Old 05-29-2018, 12:16 PM
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Originally Posted by GUSTO14


I was just curious because I added front disc's to my '63, (along with a dual master cylinder) and it required a proportioning valve to adjust the pressure on the rear brakes. I did use the '65-'82 calipers however.

Good luck... GUSTO
i used 65 calipers on the front of my 62, with the drums on the rear. used the single m/c with the only change being to remove the residual valve. never had any problems with the rears.

if the drum rears lock up before the fronts when braking, then a proportioning valve is necessary. otherwise not needed

Bill

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Old 05-29-2018, 12:21 PM
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Captain Bud
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Originally Posted by GUSTO14


I was just curious because I added front disc's to my '63, (along with a dual master cylinder) and it required a proportioning valve to adjust the pressure on the rear brakes. I did use the '65-'82 calipers however.

Good luck... GUSTO
I'm still using the single master cylinder. I'm one of those who wants to keep it as original looking as possible. I'm good with your reply except for the "good Luck" part.
Old 05-29-2018, 12:24 PM
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Originally Posted by Captain Bud
I'm still using the single master cylinder. I'm one of those who wants to keep it as original looking as possible. I'm good with your reply except for the "good Luck" part.
Sorry about that... it's just my normal salutation...

I'm sure it won't be needed.

GUSTO
Old 05-29-2018, 12:33 PM
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Captain Bud
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Originally Posted by GUSTO14
Sorry about that... it's just my normal salutation...

I'm sure it won't be needed.

GUSTO
No problem. I was just hoping you knew something I didn't know. My wife won't drive in it until I do the Fantom Works 3-2-1 panic stop. I haven't put the wheels back on yet to test the new system because the brake pedal still feels spongy. I bled the master cylinder and wheels twice. I suppose I will actually need your "GOOD LUCK".


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