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[C2] Current Draw Problem

Old Nov 28, 2020 | 10:51 AM
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Default Current Draw Problem

67 sb coupe with ac. i managed to leave the key in the accessory position and my battery went dead in about a day and a half so i checked for current draw. with the ignition off i'm seeing less than a 100 ma, in the on position about 5 amps which seems to be about right. with the switch in the accessory position 2.5-3 amps. this seems like a lot. afaik, there's nothing drawing current but the electronic clock. pulled all the fuses one at a time and still have the draw. with the alternator completely disconnected there is a .55 amp draw, with just the blue/yellow (field?) disconnected there is also a .55 amp draw. but with just the red wire disconnected there is still a 2.55 amp draw. surely this isn't normal. guess i should also mention that the oem regulator was replaced with the solid state version at some point in the past. from everything i've read here (especially 65GGvert) it sounds like it might be a diode problem. i don't know how long it's been like this, this is the first time i've left the key in the accessory position. could use some feedback before i start pulling what's left of my hair out. thanks.
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Old Nov 28, 2020 | 10:59 AM
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When the ignition switch is in the ACC position, the gauges are powered up. They are what drained your battery.

Been there, done that with my '63.
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Old Nov 28, 2020 | 11:18 AM
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In 1979 I had my 1963 Corvette shipped from the US to Germany where I was stationed. The battery was fully charged when it started the trip. It was absolutely dead on arrival four weeks later. No doubt the person who drove the car onto the ship moved the key to the far left (ACC) position thinking it was off as on most cars of that era. As an aside, it was a six hour drive from the port to my home in Germany and I didn't shut off the engine until I got home. The BATT gauge was pegged to +40 for more than four hours at 70 MPH.
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Old Nov 28, 2020 | 11:41 AM
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I also recently discover with a 100 amp alternator or higher the voltage regulator has issues. Try a solid state regulator, fixed my voltage draw problem .
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Old Nov 28, 2020 | 01:03 PM
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As I recall, in the ACC position, the voltage regulator is still powered. With the engine off, but key on (or ACC?) the regulator (if powered) will see the battery voltage as being low and apply current to the field winding in the alternator. I think what you are seeing for current draw to the alternator is about normal for the field.

Steve
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Old Nov 28, 2020 | 07:34 PM
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hi jim, fwiw, i pulled all the fuses from the fuse block including one labeled gauges.
steve, i guess that's the question, is the ignition switch supposed to be sending power to the field in the accessory position. wonder if there's any way to find out? but you're right, after your post i did a little more research and a 3 or more amp draw at the field terminal is normal. i was surprise it was that much. still wondering about the 1/2 amp draw even with the alternator completely disconnected. apparently something else that is unfused is being powered from the switch accessory position. oh well, i guess i just need to make sure i leave the switch in the off position and maybe this would be a good time to install a battery disconnect switch and remember to use it.
thanks again to all who contributed to this thread.

Last edited by 3154tm; Nov 28, 2020 at 07:35 PM.
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Old Nov 28, 2020 | 07:42 PM
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It's easy to test if you have a voltmeter or a test light. Just check the alternator field terminal with the key off and then in the ON and ACC position. If I remember correctly, I discovered at one point that the field is energized in the ACC position but I'm not positive. Reviewing the schematic would tell you as well but the meter or test light would be easier.

Steve
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Old Nov 28, 2020 | 08:05 PM
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steve, i've been checking this at the battery and with the switch in the acc position and the field terminal connected it's definitely drawing current, around 2.5 - 3 amps. i guess i just found it odd that the field would be energized when the switch wasn't in the on position. that's why i just assumed i had a problem. wonder why it's needed?
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Old Nov 28, 2020 | 08:45 PM
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Boy, now you're REALLY making me think.... I looked at the schematic and I believe the regulator comes off the same buss that runs the windshield wipers. That buss is hot in ACC and thus, so is the alternator field. I seem to remember I thought about putting a relay in that line so I could run the radio without the extra draw of the alternator but I never got around to doing it. I am surprised they did it that way, I would have expected it to come of the ignition side of the switch but I guess it doesn't.

Steve
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Old Nov 28, 2020 | 09:28 PM
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yeah, i guess i could see the wiper and washer being powered with the switch in the acc as well as in the ignition position but it doesn't seem to make any sense that the alt field would need to be hot if the engine isn't running. at least with the wipers, if you leave the switch in acc, you don't drain the battery if they're not actually on.
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Old Nov 28, 2020 | 09:43 PM
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Having the the charging system activation isolated on the "acc" circuit from "ignition" on will prevent the ignition coil from recieving back feed power in the key "off " position.
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Old Nov 29, 2020 | 08:58 AM
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Originally Posted by GordonR
Having the the charging system activation isolated on the "acc" circuit from "ignition" on will prevent the ignition coil from recieving back feed power in the key "off " position.
Hadn't thought of that but now that you say it, it makes sense. Thanks!

Steve
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Old Nov 29, 2020 | 09:54 AM
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Originally Posted by GordonR
Having the the charging system activation isolated on the "acc" circuit from "ignition" on will prevent the ignition coil from receiving back feed power in the key "off " position.
This accounts for the dim glow of the "GEN" lamp on cars so equipped when the key is in ACC. When the field in energized a screwdriver will be attracted to the case.

Dan
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Old Dec 3, 2020 | 05:16 PM
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response to Kellsdad:
Not sure 40 + amps is normal current draw even if the battery is fully discharged, especially while driving. Seems high to me. Ironically I have the same issue (40 + amps) while at idle with a fully charged battery. Not sure what the problem is. Do you find that this is normal for your car? I also have a 67 coupe.

Last edited by Chiz; Dec 3, 2020 at 05:24 PM.
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Old Dec 3, 2020 | 06:56 PM
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Chiz - It was normal for my car and it showed no ill effects after the battery was fully recharged. ...And for the record, the BATT gauge is not calibrated in amps. Those numbers just indicate the magnitude of current flow to (+) or from (-) the battery (e.g., 20 is more than 10). But the BATT gauge is not a true ammeter in spite of it being called that in some documents.

If your battery is fully charged, it is not normal to see full deflection on the BATT gauge. I would suspect a faulty gauge or possibly a problem with the charging system. You can start to diagnose the problem by checking the voltage at the battery when OFF, at idle, and at higher RPM. Then start a new thread with your question and results.

Last edited by kellsdad; Dec 3, 2020 at 07:01 PM.
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Old Dec 3, 2020 | 07:12 PM
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so just to clarify and wrap this up, it's normal for the alternator field to be energized when the ignition switch is in the accessory position. thanks.
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Old Dec 3, 2020 | 07:44 PM
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Originally Posted by 3154tm
so just to clarify and wrap this up, it's normal for the alternator field to be energized when the ignition switch is in the accessory position. thanks.
Post 11 explained and 13 confirmed. You are good. As to the battery indicator, it is the source of much debate though unlike a true ammeter it is not in series with the system load and unlike a voltmeter it is not in parallel with the line or load. So it says nothing exact about system voltage or current flow. It merely indicates roughly in which direction current flows based on its presence between the horn relay and the starter. This makes it sensitive to spikes and surges caused by all manner of normal car function. That and the vibrating points of the mechanical regulator are what give the battery indicator needle its wiggle and bounce. I don't know why Chevy did it that way. A shunt ammeter would have been as easy and more valuable, a voltmeter even better but they were not yet commonly used in cars.

If your battery is in good health, fully charged and your charging system delivers 13.8-14.2 +/- volts I would not worry about what the indicator indicates. However the connections at both ends of said indicator should be checked for cleanliness and tightness.

Dan

Last edited by dplotkin; Dec 3, 2020 at 07:47 PM.
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Old Dec 4, 2020 | 09:54 AM
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Originally Posted by kellsdad
Chiz - It was normal for my car and it showed no ill effects after the battery was fully recharged. ...And for the record, the BATT gauge is not calibrated in amps. Those numbers just indicate the magnitude of current flow to (+) or from (-) the battery (e.g., 20 is more than 10). But the BATT gauge is not a true ammeter in spite of it being called that in some documents.

If your battery is fully charged, it is not normal to see full deflection on the BATT gauge. I would suspect a faulty gauge or possibly a problem with the charging system. You can start to diagnose the problem by checking the voltage at the battery when OFF, at idle, and at higher RPM. Then start a new thread with your question and results.
Kelldad, thank you for the info. I will check the voltage as you suggest and let you know. So from what you are saying, the ammeter is hooked up in parallel with the load or in series with the load? From what I can tell on the prints it looks to be in series but not sure if my prints are accurate. Chiz
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Old Dec 4, 2020 | 10:08 AM
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The "battery meter" measures the voltage drop across the wire from the horn relay to the starter solenoid. Many high current applications (outside automotive() do essentially the same thing ... that is, they measure a voltage drop across a shunt (the wire from the relay to the solenoid) and present the result as "amps". The main difference is that our meters are not really calibrated but they are reading a voltage drop across a resistance which is current.

BTW, as I recall, I believe about 1.5 volts across the meter results in full scale deflection. For a deeper understanding of the "science" look up Ohm's Law. I=E/R

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Old Dec 4, 2020 | 10:21 AM
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Originally Posted by 67*427
The "battery meter" measures the voltage drop across the wire from the horn relay to the starter solenoid. Many high current applications (outside automotive() do essentially the same thing ... that is, they measure a voltage drop across a shunt (the wire from the relay to the solenoid) and present the result as "amps". The main difference is that our meters are not really calibrated but they are reading a voltage drop across a resistance which is current.

BTW, as I recall, I believe about 1.5 volts across the meter results in full scale deflection.
This has been explained but I don't think it is sinking in. Mr. Chiz, your 67 Corvette does not have an ammeter and the gauge it has is as mentioned above a few times...wired between starter and horn relay (buss). It is normal for it to deflect when things are turned on and off or you press the brake pedal/honk horn or otherwise put loads on. Swinging wild stop to stop is not normal. Again, check the integrity of your connections, verify the regulator and alternator are functioning properly with your volt-ohm meter.

You can substitute a $20+/- electronic regulator from the auto parts store and see if that improved needle movement. A sticking mechanical regulator can cause this.

Dan

Last edited by dplotkin; Dec 4, 2020 at 10:22 AM.
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