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[C2] Effort to replace a headlight limit switch.

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Old Feb 15, 2023 | 02:32 PM
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Default Effort to replace a headlight limit switch.

I know that there are some repair/maintenance jobs on our car that will make you mad, or crazy, maybe both. Replacing a headlight limit switch fits in. I had already put some rust relief on each screw head just in case. With the hood open and the headlight bucket rolled half way, I bend over the front end, ( this is not good for your back) in my right hand is my LED mini light, left hand is my telescoping mirror. My light has a magnetic base. Now comes the fun part. You have to trick your brain to understand you are working upside down, backward in a mirror. Getting the two 1/4" screws is another part of the challenge since one is partially blocked by the support frame so you can use a miniature open end wrench, for the other, use a 1/4" ratchet. Clean the screws, put a drop of oil on each thread, it makes reattachment a bit easier. Installing the new one is the reverse, but still working upside down and backward. If any one needs to do this and you don't have front bumpers, just remove your grill. Access is much easier, although you will be laying on your back, just don't doze off. Dennis
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Old Feb 16, 2023 | 02:21 AM
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Originally Posted by Bluestripe67
I know that there are some repair/maintenance jobs on our car that will make you mad, or crazy, maybe both. Replacing a headlight limit switch fits in. I had already put some rust relief on each screw head just in case. With the hood open and the headlight bucket rolled half way, I bend over the front end, ( this is not good for your back) in my right hand is my LED mini light, left hand is my telescoping mirror. My light has a magnetic base. Now comes the fun part. You have to trick your brain to understand you are working upside down, backward in a mirror. Getting the two 1/4" screws is another part of the challenge since one is partially blocked by the support frame so you can use a miniature open end wrench, for the other, use a 1/4" ratchet. Clean the screws, put a drop of oil on each thread, it makes reattachment a bit easier. Installing the new one is the reverse, but still working upside down and backward. If any one needs to do this and you don't have front bumpers, just remove your grill. Access is much easier, although you will be laying on your back, just don't doze off. Dennis
I did this from the top, with no mirror. I took a couple of pics and used them as reference while I worked blind. Tough job.
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Old Feb 16, 2023 | 06:01 PM
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I always use painters tape to outline the hood hinges and take the hood off. It is SO much easier to work on the headlights.
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Old Feb 16, 2023 | 07:15 PM
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Originally Posted by jkuzzy
I always use painters tape to outline the hood hinges and take the hood off. It is SO much easier to work on the headlights.
I did consider that, but the challenge was too great. Dennis
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Old Feb 18, 2023 | 06:36 PM
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I might just be lucky with my '64. I tape off all around the grill opening, then remove the grill. YES. It does take patience to remove the grill - finagling it around the bumper arms & all, but it is so much easier that way .
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Old Feb 18, 2023 | 08:27 PM
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Lift the hood full open and stick a screw driver in the hole in the hood open support.. That will give you aother inch or so opening to get your hand down in the area....Dont forget to take it out!!!!!

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Old Feb 18, 2023 | 08:36 PM
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Originally Posted by Dave64
I might just be lucky with my '64. I tape off all around the grill opening, then remove the grill. YES. It does take patience to remove the grill - finagling it around the bumper arms & all, but it is so much easier that way .
One of the nice things about '63 and '64 is that their grilles can come out without disturbing the bumper brackets. I took advantage of that when dealing with my headlight motors. It helped.

Live well,

SJW
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