[C2] Engine Rebuild Advice
Anyone know a guy who has some solid 461/462 heads that I could snag without braking the bank?





Anyone know a guy who has some solid 461/462 heads that I could snag without braking the bank?

Anyone know a guy who has some solid 461/462 heads that I could snag without braking the bank?

Good luck.
Make sure if you reuse the rods to have them checked as they are prone to cracks at the mating surfaces.
If you find a good guy, ask his opinion on the single most important issue with a rebuild in today's world, wiping a new cam. He may suggest a hydraulic roller cam [$900] for reliability, if he suggests a non roller cam, make sure HE breaks in the engine and warranty's the cam without excuse. If YOU stare the engine and there is a failure, he will blame YOU for not breaking the engine in properly [and he might be correct] Maybe you can reuse the cam you already have [that is already broken in]
Keep the compression ratio down. Find correct 300 hp heads. You really don't come across as a guy who is jonesing for a L-79 and its negatives....
I don't agree with the hassle of adding a 5 speed...KISS,
What compression numbers are folks getting when putting the TF Aluminum Heads (Camel Hump look a likes, 175 runner and 60 cc chambers) on an L79 motor with the orig domed pistons (e.g. replacing the stk '461's with their larger 64 cc chambers) ?? I read on someone's web site that the Dome on the Sealed Power L2166 forged pistons was -6.3 cc's.
I don't know how much the Domed Pistons reduce the Combustion Chamber and when i play with various calculators, I get 11.3: -to- 12:1 sort of numbers and i don't want to mess with that...
My 327 (.040) got the TF 175 heads. Using flat top pistons and .015 Fel Pro 1094 steel shim head gaskets the compression went up from 9.5 to 10.0
Factory stock connecting rods were also changed out during engine rebuild for SCAT cap screw style rods.
John
Last edited by mrg; Apr 12, 2024 at 06:45 PM.





If you find a good guy, ask his opinion on the single most important issue with a rebuild in today's world, wiping a new cam. He may suggest a hydraulic roller cam [$900] for reliability, if he suggests a non roller cam, make sure HE breaks in the engine and warranty's the cam without excuse. If YOU stare the engine and there is a failure, he will blame YOU for not breaking the engine in properly [and he might be correct] Maybe you can reuse the cam you already have [that is already broken in]
Keep the compression ratio down. Find correct 300 hp heads. You really don't come across as a guy who is jonesing for a L-79 and its negatives....
I don't agree with the hassle of adding a 5 speed...KISS,
if his end goal is drive on the highway at 80+ a overdrive will save his engine in the long run

Adrian's notes page/laundry list:
New cam - Not sure on whether to go stock or roller cam. I'll check with my machine guy. KarKrafter - your input on that is duly noted.
New lifters - Jimnan mentioned hardened face lifters as expensive, but cheap insurance for cam failure. I assume the concern is with stock cams, not roller cams. Maybe if you spend the money on the roller cam, you don't need to spend as much on the lifters.
New pistons - Lots of recommendations on flat, some on domed. Is there an octane concern for high compression domed cylinders? I want as much power as I can get, but don't want to have to buy jet fuel!
New heads - I had been considering getting double humps and now I'm 100% on board. This will likely mean new valves and springs as well. Any thoughts on whether I should have the shop add valve seats? Waste?
New balancer - 8" instead of 6".
Check the rods, replace if needed
I assume new push rods goes without saying... but I just said it.
Replace water pump - I didn't mention it in this thread, but I think Nowhere Man caught in another post of mine that the water pump was a little rusty and likely needed replacing. Thanks NWM!
New Carb - Again, I didn't mention here, but my carb is a non-stock Holley 600 cfm unit and I have read that it can chock the L79, so I will look at a 750 cfm unit.
I've already sourced the new aluminum script valve covers - they're hanging on my wall as inspiration!
Thanks again for all your input and helping me keep things straight!
The Best of Corvette for Corvette Enthusiasts





I will stay out of the cam type discussion but if you choose anything but a oem L79 grind cam then yow wont have an L79
I have been working through a 1966 frame off restoration with my dad and have gotten to the point where we are going through the numbers matching, 300HP, 327 engine (3858174). When we got the car, the engine was leaking from the rear main seal, from the oil pan, the oil filter, the heads, the valve covers… Pretty much if there was a place for this thing to leak, it would. We pulled the engine from the car and started dismantling it to see what was needed. We discovered that someone had been in the engine previously with heavy instrument scoring in the cylinders and non-stock pistons.
We took the engine in to a professional shop for inspection and cleaning. They confirmed that the engine had been apart in the past and that the cylinders would need to be bored 30 thousanths over. They verified that there are no cracks in the block or the heads (non-stock 1971 [3973487] Corvette heads) and I should be able to pick up these items soon for painting ahead of reassembly. While the engine shop has the engine apart, they have prepped me for an upcoming conversation to discuss what I want to put back in this thing. Obviously the heads and cylinders are not stock and the bore is not correct for the car. So I’m looking for recommendations from the forum on what could/should be done to this engine.
I’m sure many of you will ask what my goals are for this car. While it is a numbers matching car, we had to scrap the frame and other parts due to high rust deterioration. This will never be an NCRS garage queen. We want the car and engine to look stock, but only to the non-NCRS crown. We want it to be able to drive comfortably at freeway speeds -70-80 mph here in Utah. We also want the car to be fun to drive around town from stop light to stop light. Should I be looking at new crank/connecting rods, new cam, new lifters? What’s going to give me good power while keeping the notorious reliability of the 327 SBC? Since I want this to look relatively stock, I’m not interested in aluminum heads or fancy intakes or anything like that.
I’m a MAJOR rookie on all of this, so your thoughts and opinions are appreciated! I’m open to reconsidering my ‘goals’ if there is something you are passionate about that I should be considering.
1) Absolutely, positively, ensure that the block is not decked and the original matching numbers pad is preserved. Preserving the matching numbers block will have a big effect on the resale value of the car (about $10K difference). Even if you personally don't think preserving the pad is important, it may make a biig difference to a potential future owner.
2) The replacement frame and .030" overbore have zero effect on NCRS judging points.
3) Do not spend any money on the existing 3973487 heads or even numbers-matching original heads. Buy the Trick Flow DHC aluminum heads and paint them Chevy orange. Their external appearance will fool everyone except a very experienced NCRS judge, and their internal design greatly exceeds the performance of even ported stock heads. The cost is comparable to a set of fully reworked stock heads (stock heads with stainless valves, threaded studs, hardened valve seats, positive valve seals, pushrod guides, and pocket porting). Just buy the Trick Flow DHC heads and be done with it. Note that the 3973487 heads have mounting holes for accessories and are very obviously wrong for a '66. The '66 heads did not have these mounting holes in the front face of the heads. And the Trick Flow DHC heads don't have them either (if you purchase the correct version).
4) Do not re-use the stock rods. Buy a set of Scat Pro-stock or Eagle SIR budget performance rods. These are far superior to the stock rods, at a cost that is not much more than having the stock rods checked and re-conditioned.
5) For an inexpensive boost in torque and horsepower, do as DZAUTO has suggested and stroke the engine to 350 CID. All you need to do is have the mains journals turned down on a 350 crank. This is a very popular upgrade to a 327.
6) With the Trick Flow aluminum heads the engine will tolerate compression of 10.5 to 11.0 on 93 octane pump gas. With the 350 stroke of 3.48", flat-top pistons, and the 60 cc Trick Flow heads you should be in the right range with a suitable thickness head gasket.
7) From a performance perspective, the L79 cam flat tappet cam is perhaps the best all-around street cam that GM ever made for the small block. The only issue with using this cam is the possibility of wiped can lobes during break-in. A roller cam with similar duration and lobe separation angle (LSA) costs more but eliminates the risk of a wiped lobe. The roller cam can also have more lift while maintaining the duration and LSA of the L79 cam.
8) For highway driving at 70-80 mph, you will absolutely LOVE having a 5th gear overdrive of around 0.68. And, the 5-speed will come with a lower 1st gear ratio compared to a Muncie, which will give you a stronger launch from a standing start. If you don't mind the cost (about $4500), the Tremec TKX from Silver Sport Transmissions is an excellent choice. The 600 ft-lb torque rating of the TKX is overkill for a L79 clone, but otherwise it is a wonderful upgrade. For a typical small block, a Tremec T5 can be installed for much lower cost, as I have described in another thread on T5 5-speed conversions. Either way, the overdrive 5th gear makes a huge difference for driving at 70-80 mph. You will not be sorry for making the conversion to a 5-speed.
1) Absolutely, positively, ensure that the block is not decked and the original matching numbers pad is preserved. Preserving the matching numbers block will have a big effect on the resale value of the car (about $10K difference). Even if you personally don't think preserving the pad is important, it may make a biig difference to a potential future owner.
2) The replacement frame and .030" overbore have zero effect on NCRS judging points.
3) Do not spend any money on the existing 3973487 heads or even numbers-matching original heads. Buy the Trick Flow DHC aluminum heads and paint them Chevy orange. Their external appearance will fool everyone except a very experienced NCRS judge, and their internal design greatly exceeds the performance of even ported stock heads. The cost is comparable to a set of fully reworked stock heads (stock heads with stainless valves, threaded studs, hardened valve seats, positive valve seals, pushrod guides, and pocket porting). Just buy the Trick Flow DHC heads and be done with it. Note that the 3973487 heads have mounting holes for accessories and are very obviously wrong for a '66. The '66 heads did not have these mounting holes in the front face of the heads. And the Trick Flow DHC heads don't have them either (if you purchase the correct version).
4) Do not re-use the stock rods. Buy a set of Scat Pro-stock or Eagle SIR budget performance rods. These are far superior to the stock rods, at a cost that is not much more than having the stock rods checked and re-conditioned.
5) For an inexpensive boost in torque and horsepower, do as DZAUTO has suggested and stroke the engine to 350 CID. All you need to do is have the mains journals turned down on a 350 crank. This is a very popular upgrade to a 327.
6) With the Trick Flow aluminum heads the engine will tolerate compression of 10.5 to 11.0 on 93 octane pump gas. With the 350 stroke of 3.48", flat-top pistons, and the 60 cc Trick Flow heads you should be in the right range with a suitable thickness head gasket.
7) From a performance perspective, the L79 cam flat tappet cam is perhaps the best all-around street cam that GM ever made for the small block. The only issue with using this cam is the possibility of wiped can lobes during break-in. A roller cam with similar duration and lobe separation angle (LSA) costs more but eliminates the risk of a wiped lobe. The roller cam can also have more lift while maintaining the duration and LSA of the L79 cam.
8) For highway driving at 70-80 mph, you will absolutely LOVE having a 5th gear overdrive of around 0.68. And, the 5-speed will come with a lower 1st gear ratio compared to a Muncie, which will give you a stronger launch from a standing start. If you don't mind the cost (about $4500), the Tremec TKX from Silver Sport Transmissions is an excellent choice. The 600 ft-lb torque rating of the TKX is overkill for a L79 clone, but otherwise it is a wonderful upgrade. For a typical small block, a Tremec T5 can be installed for much lower cost, as I have described in another thread on T5 5-speed conversions. Either way, the overdrive 5th gear makes a huge difference for driving at 70-80 mph. You will not be sorry for making the conversion to a 5-speed.
Do your research and you will find that flat tappet cams are failing at a high rate. I am doing a rebuild now after 1500 miles... Some say it's the cam, others the say lifters, and even the type of oil. Yes, it will be expensive! -- Not as expensive as doing it twice!
I am using Howards cams, great people to talk to and better customer service!
I am doing exactly what the same thing right now on my engine. I would do everything Joe posted. Since it is the numbers matching block, I would be very careful not to go down the rabbit hole of more hp, bigger cam, and stroking it.
You'll get more hp AND reliability than you will need with a very mild upgrade.
I would rather be driving mine not rebuilding it...
Last edited by 61corv; Apr 13, 2024 at 05:29 AM.
L79's were great engines but they weren't for every application.





For your build, only the flows for up to 0.5" are of interest (L79 cam lift is .447"). If you compare the flows for lifts up to 0.5", you will see that the Trick Flow heads out-perform the Speedway heads by a significant margin. The performance margin over stock L79 heads is even larger.
BTW, there are four versions of the Trick Flow DHC heads that all flow the same, but have other important differences. There are two different external appearances, depending whether you are trying to match the external appearance of a '66 head (no mounting holes for accessories on '66 heads, mounting holes for later heads). There are also two different spring sets (one for flat tappet cams and one for roller cams).
So, you will want to decide on flat-tappet or roller cam before you order the Trick Flow heads. And, you want to be sure to get the version with no holes for mounting accessories.
L79's were great engines but they weren't for every application.



















