C1 & C2 Corvettes General C1 Corvette & C2 Corvette Discussion, Technical Info, Performance Upgrades, Project Builds, Restorations

[C2] Differential fun

Thread Tools
 
Search this Thread
 
Old Sep 22, 2024 | 09:22 PM
  #1  
PinkVetteLady's Avatar
PinkVetteLady
Thread Starter
Burning Brakes
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2009
Posts: 841
Likes: 132
From: Clayton NortCacklackie
Default Differential fun

Figured out my driveline whine







Reply

Popular Reply

Sep 23, 2024, 10:48 AM
GTR1999's Avatar
GTR1999
Tech Contributor
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 1999
Posts: 15,175
Likes: 3,990
From: Connecticut, USA
Default

Originally Posted by Tampa Jerry
Looks like some replaced the pinion seal and botched it up. Can't wait to hear from Gary. Jerry
I actually already addressed this on FB. But since some may be interested, here is what I see with a 10 second eyeball on it.

Looking at the pictures, clearly the pinion crashed back into the case, looking at the case, those little ears tell me it is a 65-66 posi, so combined with the gouging and year the posi should be replaced. The spiders in it should be 10-18's which are ok but not the best. 10-17 are better. Eaton posi's were first used in 1965 in corvettes and the 65-68 were not good, it doesn't matter if they were BB or SB cars. If the posi was shot peened or not, they were a bad design that were destined to fail, and many have. Same for the 63-4 Dana posi's.

The gears appear to have been setup wrong from day one, look at the ring gear pattern- the pattern is longer in the root of the tooth. The pinion was too deep.

Next look at the housing, it is a narrow one, so it is a 63-66 since those were all narrow. It is mostly likely original to the car and correct for the period. Today try and find a vendor master kit with the correct case shims and pinion shims, not happening. Yet the customer isn't told about it. I have stock or machine my own.

Other signs it was a base build- the caps have the original hex bolts. The ring gear bolts appear to be stock or kit replacements. They worked but not the best option to use.

When one is looking at a build such as this one, and this is nothing against the owner by any means, but I don't see anything beyond a common rebuild shown. If you have a vette that rolls on and off a trailer or is rarely driven, base builds are ok. I personally would never use one, but they will work.

For those with power and even the old stock 300-375 cars, given enough abuse parts will break posi's. The term bulletproof is overused and really nothing is bulletproof. My son blew apart a blueprinted 10 bolt in under 5k miles of hard use. Power was under 375hp.

Today power levels are easily into the 600-800hp range. Many will drop $15k on an engine and put it in a stock drivetrain lightly designed for under 450hp and that is pushing it. Since 1963 guys have been breaking stock diff's and outer axles all the time at the track on the street.

The problem with the common advertised, low-ball differential builds today is they are all just a master kit, paint job, and maybe clutches. Some are still using new snowflake clutches, some tried to offer polished and tuned posi's but it helps if you know what you're doing since it involves a lot more than leaving out the spring pack. Some have used Tom's parts but don't know how to set them up. Some have copied Tom's parts and did a bad job of it, yet still sold them to inexperienced and unsuspecting customers.

I am not saying that is what is shown here, but it sure looks like a base level build. I am not going to get into who is doing what in the business, that is up to the buyer to do their homework, and they better do it well since costs have double or tripled over the past few years. Many places have sold out, many have lost the old timers who built these cars 50 years ago, and many places don't rebuild them - they buy them wholesale. When price is the first choice, quality suffers, and chances are they won't last with some abuse.

For decades now, I have repaired the work of a LOT of places- car owners, local garages, vette shops, hot run shops, specialty shops, etc. I used to cover all these at my seminars at Carlisle. Possibly some here have attended them, but I stopped going after 2016. Bad work, cheap work, is not new but it's more prevalent today than ever before. One common question I got 25 years ago and even today is " who would I use, if I retired today".

If that was my car I would first decide how I am going to use the car, then build a diff to that application.

"And that's the fact, Jack" to quote Barretta.
Old Sep 22, 2024 | 10:16 PM
  #2  
elwood13's Avatar
elwood13
Safety Car
Supporting Gold
Liked
Loved
Community Favorite
Top Answer: 5
 
Joined: Jan 2018
Posts: 4,761
Likes: 2,376
From: McKinney Texas
Default

That looks like it would make noise. Glad you caught it before it took a dump somewhere out on the road.
Reply
Old Sep 23, 2024 | 09:14 AM
  #3  
Tampa Jerry's Avatar
Tampa Jerry
Le Mans Master
20 Year Member
Active Streak: 30 Days
Active Streak: 60 Days
Top Answer: 1
 
Joined: Aug 2005
Posts: 6,541
Likes: 1,975
From: Temple Terrace Florida
Default

Looks like some replaced the pinion seal and botched it up. Can't wait to hear from Gary. Jerry
Reply
Old Sep 23, 2024 | 09:51 AM
  #4  
Easy Rhino's Avatar
Easy Rhino
Team Owner
15 Year Member
Veteran: Navy
Photoriffic
Loved
 
Joined: Apr 2008
Posts: 31,800
Likes: 2,397
From: Middle TN by way of KY, OH, VA, IL, CA, FL, NY, SC, HI
Default

Wow, that wasn't just a whine - that was actual metal machining in progress. Just damn!
Reply
Old Sep 23, 2024 | 10:43 AM
  #5  
PinkVetteLady's Avatar
PinkVetteLady
Thread Starter
Burning Brakes
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2009
Posts: 841
Likes: 132
From: Clayton NortCacklackie
Default

Originally Posted by Tampa Jerry
Looks like some replaced the pinion seal and botched it up. Can't wait to hear from Gary. Jerry
No it was rebuilt 20 years ago. I have beat on this car relentlessy for 20 years. It just happened the other day
Reply
Old Sep 23, 2024 | 10:48 AM
  #6  
GTR1999's Avatar
GTR1999
Tech Contributor
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 1999
Posts: 15,175
Likes: 3,990
From: Connecticut, USA
Default

Originally Posted by Tampa Jerry
Looks like some replaced the pinion seal and botched it up. Can't wait to hear from Gary. Jerry
I actually already addressed this on FB. But since some may be interested, here is what I see with a 10 second eyeball on it.

Looking at the pictures, clearly the pinion crashed back into the case, looking at the case, those little ears tell me it is a 65-66 posi, so combined with the gouging and year the posi should be replaced. The spiders in it should be 10-18's which are ok but not the best. 10-17 are better. Eaton posi's were first used in 1965 in corvettes and the 65-68 were not good, it doesn't matter if they were BB or SB cars. If the posi was shot peened or not, they were a bad design that were destined to fail, and many have. Same for the 63-4 Dana posi's.

The gears appear to have been setup wrong from day one, look at the ring gear pattern- the pattern is longer in the root of the tooth. The pinion was too deep.

Next look at the housing, it is a narrow one, so it is a 63-66 since those were all narrow. It is mostly likely original to the car and correct for the period. Today try and find a vendor master kit with the correct case shims and pinion shims, not happening. Yet the customer isn't told about it. I have stock or machine my own.

Other signs it was a base build- the caps have the original hex bolts. The ring gear bolts appear to be stock or kit replacements. They worked but not the best option to use.

When one is looking at a build such as this one, and this is nothing against the owner by any means, but I don't see anything beyond a common rebuild shown. If you have a vette that rolls on and off a trailer or is rarely driven, base builds are ok. I personally would never use one, but they will work.

For those with power and even the old stock 300-375 cars, given enough abuse parts will break posi's. The term bulletproof is overused and really nothing is bulletproof. My son blew apart a blueprinted 10 bolt in under 5k miles of hard use. Power was under 375hp.

Today power levels are easily into the 600-800hp range. Many will drop $15k on an engine and put it in a stock drivetrain lightly designed for under 450hp and that is pushing it. Since 1963 guys have been breaking stock diff's and outer axles all the time at the track on the street.

The problem with the common advertised, low-ball differential builds today is they are all just a master kit, paint job, and maybe clutches. Some are still using new snowflake clutches, some tried to offer polished and tuned posi's but it helps if you know what you're doing since it involves a lot more than leaving out the spring pack. Some have used Tom's parts but don't know how to set them up. Some have copied Tom's parts and did a bad job of it, yet still sold them to inexperienced and unsuspecting customers.

I am not saying that is what is shown here, but it sure looks like a base level build. I am not going to get into who is doing what in the business, that is up to the buyer to do their homework, and they better do it well since costs have double or tripled over the past few years. Many places have sold out, many have lost the old timers who built these cars 50 years ago, and many places don't rebuild them - they buy them wholesale. When price is the first choice, quality suffers, and chances are they won't last with some abuse.

For decades now, I have repaired the work of a LOT of places- car owners, local garages, vette shops, hot run shops, specialty shops, etc. I used to cover all these at my seminars at Carlisle. Possibly some here have attended them, but I stopped going after 2016. Bad work, cheap work, is not new but it's more prevalent today than ever before. One common question I got 25 years ago and even today is " who would I use, if I retired today".

If that was my car I would first decide how I am going to use the car, then build a diff to that application.

"And that's the fact, Jack" to quote Barretta.
Old Sep 24, 2024 | 07:18 PM
  #7  
DansYellow66's Avatar
DansYellow66
Race Director
Supporting Member
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2003
Posts: 17,693
Likes: 3,683
From: Central Arkansas
Default

Gary, to my uninformed eye it looks like the pattern that is long in the root is not the gear tooth pattern the setup was running for most of the 20 years, but instead is the wear/machining after the pinion lost it’s spacing and crashed back. It matches the wear in the case. I’m surprised it was doing a lot more than whining.
Reply
Old Sep 24, 2024 | 07:35 PM
  #8  
PinkVetteLady's Avatar
PinkVetteLady
Thread Starter
Burning Brakes
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2009
Posts: 841
Likes: 132
From: Clayton NortCacklackie
Default

Originally Posted by DansYellow66
Gary, to my uninformed eye it looks like the pattern that is long in the root is not the gear tooth pattern the setup was running for most of the 20 years, but instead is the wear/machining after the pinion lost it’s spacing and crashed back. It matches the wear in the case. I’m surprised it was doing a lot more than whining.
I dont disagree with anything in this thread. I had a friend build it but had a high speed vibration from day one. Im working with Gary on an option that will last the next 20 years under my right foot. Im pretty hard on stuff.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Sep 24, 2024 | 07:42 PM
  #9  
GTR1999's Avatar
GTR1999
Tech Contributor
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 1999
Posts: 15,175
Likes: 3,990
From: Connecticut, USA
Default

Originally Posted by DansYellow66
Gary, to my uninformed eye it looks like the pattern that is long in the root is not the gear tooth pattern the setup was running for most of the 20 years, but instead is the wear/machining after the pinion lost it’s spacing and crashed back. It matches the wear in the case. I’m surprised it was doing a lot more than whining.
That is very possible but that would be a lot of wear for a short run once the pinion crashed into the case. I would think the car was shut down at that point of impact. Regardless, the posi and gears are no good now. It would have been interesting to see the diff before it was taken apart to see where the issue began.
Reply
Old Sep 24, 2024 | 07:48 PM
  #10  
PinkVetteLady's Avatar
PinkVetteLady
Thread Starter
Burning Brakes
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2009
Posts: 841
Likes: 132
From: Clayton NortCacklackie
Default

Originally Posted by GTR1999
That is very possible but that would be a lot of wear for a short run once the pinion crashed into the case. I would think the car was shut down at that point of impact. Regardless, the posi and gears are no good now. It would have been interesting to see the diff before it was taken apart to see where the issue began.
The major damage occurred when I thought I could be John Force and did a big smokey burnout last month.
Reply
Old Sep 25, 2024 | 10:51 AM
  #11  
66ragtop owner's Avatar
66ragtop owner
Racer
20 Year Member
Active Streak: 30 Days
Photogenic
Liked
 
Joined: Feb 2003
Posts: 445
Likes: 47
From: Reading Pa
Default Ditto

I can relate. I had a very subtle vibration coming from the rear, but I was having a hard time locating the cause. One day, my heavy right foot found the problem.
in fairness, the rear was rebuilt, 50,000 miles ago, and endured a fair amount of abuse over the years. i’m getting up in years, and I’m to starting to mellow out. my new rear should last me at least another 50,000, or maybe outlive me.



Reply
Old Sep 25, 2024 | 10:57 AM
  #12  
PinkVetteLady's Avatar
PinkVetteLady
Thread Starter
Burning Brakes
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2009
Posts: 841
Likes: 132
From: Clayton NortCacklackie
Default

Originally Posted by 66ragtop owner
I can relate. I had a very subtle vibration coming from the rear, but I was having a hard time locating the cause.


Sounds and looks familiar!!
Reply
Old Sep 25, 2024 | 11:37 AM
  #13  
66jack's Avatar
66jack
Team Owner
 
Joined: May 2006
Posts: 37,671
Likes: 1,115
From: CA
Default

I see some garage 'shelf art'...
Reply
Old Sep 25, 2024 | 04:15 PM
  #14  
66ragtop owner's Avatar
66ragtop owner
Racer
20 Year Member
Active Streak: 30 Days
Photogenic
Liked
 
Joined: Feb 2003
Posts: 445
Likes: 47
From: Reading Pa
Default

Originally Posted by 66jack
I see some garage 'shelf art'...
I've been driving my stuff hard for almost 40 years. I have accumulated a few "display" pieces.
Reply
Old Nov 10, 2024 | 07:57 PM
  #15  
PinkVetteLady's Avatar
PinkVetteLady
Thread Starter
Burning Brakes
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2009
Posts: 841
Likes: 132
From: Clayton NortCacklackie
Default

Well my spare is back in the car until Gary can get to rebuilding my broke diff. Then again now I have a new project. Broke a wheel stud in the process today


Reply
Old Nov 11, 2024 | 07:29 PM
  #16  
anyChevy's Avatar
anyChevy
Drifting
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2011
Posts: 1,622
Likes: 398
From: Australia
Default Pink vette

Saw this and thought you might get a kick out of it, ignore the price, that’ll never happen.

https://www.justcars.com.au/cars-for...pe/JCMD5282597
Reply
Old Nov 11, 2024 | 07:41 PM
  #17  
Easy Rhino's Avatar
Easy Rhino
Team Owner
15 Year Member
Veteran: Navy
Photoriffic
Loved
 
Joined: Apr 2008
Posts: 31,800
Likes: 2,397
From: Middle TN by way of KY, OH, VA, IL, CA, FL, NY, SC, HI
Default

Originally Posted by anyChevy
Saw this and thought you might get a kick out of it, ignore the price, that’ll never happen.

https://www.justcars.com.au/cars-for...pe/JCMD5282597
That $114K AUS is equal to about $75K USD.But the pink is 'different.'
Reply
Old Nov 12, 2024 | 07:33 AM
  #18  
PinkVetteLady's Avatar
PinkVetteLady
Thread Starter
Burning Brakes
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2009
Posts: 841
Likes: 132
From: Clayton NortCacklackie
Default

Its a nice car but the price is outrageous
Reply
Old Nov 12, 2024 | 08:57 AM
  #19  
DansYellow66's Avatar
DansYellow66
Race Director
Supporting Member
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2003
Posts: 17,693
Likes: 3,683
From: Central Arkansas
Default

Looks more light raspberry to me unless the color is way off on my IPad.
Reply

Get notified of new replies

To Differential fun





All times are GMT -4. The time now is 09:13 PM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE