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Broken Key in Ignition - How to remove?

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Old May 11, 2006 | 10:53 AM
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Default Broken Key in Ignition - How to remove?

I have a key broken off in the Ignition - any idea on how to remove?

It's too far down to grab with pliers.

Can I remove the cylinder and get it out another way?
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Old May 11, 2006 | 11:15 AM
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Mine is bad to, it spins a full 360, It's just a matter of pulling everything out up to to the key lock, and replacing. Your matainance manual should cover all or the disasememly. Just mark everything, in step 1 horn cover, 2 horn cover holder etc.
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Old May 11, 2006 | 11:17 AM
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how about some really skinny needle nose pliers?

grind down some tweesers maybe?

maybe get a dental pick down there and pry it out.....
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Old May 11, 2006 | 11:22 AM
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Originally Posted by mdj21
how about some really skinny needle nose pliers?

grind down some tweesers maybe?

maybe get a dental pick down there and pry it out.....
Not sure why it broke off. It may be possible to use something like super glue for a one time extraction.
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Old May 11, 2006 | 11:53 AM
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Ok, so the key lock itself can not be disassembled then....?
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Old May 11, 2006 | 12:15 PM
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Not sure about yours. But on my 68, you put the key in, insert a paper clip into the little hole in the cylinder face and rotate. The lock comes completely out.
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Old May 11, 2006 | 12:41 PM
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Two ideas (courtesy of our engineering friends at Saginaw):

If you have access to a real fine dental pic. The end should be at 90 degrees and sticking out about 0.03 of an inch. Reach in over the end of the broken key stem so that the sharp end bites into the key to pull it out.



Also, use a course hacksaw blade. Grind it down so that is real thin. Leave the last hacksaw tooth in place. Slip it in along the top edge of the key. Use the sharp tooth to hook onto the key and pull it out.



Jim

Last edited by Jim Shea; May 12, 2006 at 11:28 AM.
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Old May 11, 2006 | 11:09 PM
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Call a locksmith.
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Old May 12, 2006 | 01:41 AM
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you can use some JB weld from Kragen, autozone...etc. The stuff hardens like steel and is like sticky when you first start to use it. Put some on the end of stiff wire with a very small bend at the tip to give more adheasion surface and let it dry then pull your key out.

Should cost you around $5.00 to get the key out.

Jim

here is the stuff at kragen near me.

http://www.partsamerica.com/ProductD...artnumber=8276
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Old May 12, 2006 | 10:04 AM
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Maybe lube the lock real good with PB and a strong magnet--I have a little pencil magnet that will lift almost 5 pounds--just an early morning short of caffine thought

SEMPER FI--1970 Dave
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Old May 12, 2006 | 10:29 AM
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Being a former locksmith, I would recommend that you have a qualified locksmith remove whatever piece is left inside the ignition, then have them cut a new key by it's "code" or simply by reading out the cuts on the key. Believe me, you'll rest easy knowing it's been done correctly. I went out on enough calls that required the replacement of the ignition due to the actual lock being damaged. This is just my opinion, do what you like.

Tony
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Old May 12, 2006 | 10:41 AM
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Originally Posted by luerja
you can use some JB weld from Kragen, autozone...etc. The stuff hardens like steel and is like sticky when you first start to use it. Put some on the end of stiff wire with a very small bend at the tip to give more adheasion surface and let it dry then pull your key out.

Should cost you around $5.00 to get the key out.

Jim

here is the stuff at kragen near me.

http://www.partsamerica.com/ProductD...artnumber=8276

I would definitly try this, I used this method to get a nickel out of the seat belt buckle
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Old May 12, 2006 | 11:27 AM
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Please note that I have added some pictures to my previous post. The pictures are of simple home-made tools that can help extract a broken key stem.

Jim
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Old May 12, 2006 | 12:07 PM
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I tried this last night but one of the "tumblers(?)" is in the way and would need to be pushed out of the way.

I may try a locksmith...
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Old May 12, 2006 | 12:32 PM
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Originally Posted by 1970 Dave
Maybe lube the lock real good with PB and a strong magnet--I have a little pencil magnet that will lift almost 5 pounds--just an early morning short of caffine thought

SEMPER FI--1970 Dave

The key is made of BRASS! Magnets will not work!

Tony
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Old May 12, 2006 | 08:37 PM
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Originally Posted by 427-390
Being a former locksmith, I would recommend that you have a qualified locksmith remove whatever piece is left inside the ignition, then have them cut a new key by it's "code" or simply by reading out the cuts on the key. Believe me, you'll rest easy knowing it's been done correctly. I went out on enough calls that required the replacement of the ignition due to the actual lock being damaged. This is just my opinion, do what you like.

Tony

Although when I had this problem I put 2 small (very small) drops of super glue on the one end, trying to be careful not to put too much on that would run into the lock, slowly slid the key half in the lock and held it in place for a few minutes and slowly pulled the entire key out. It worked like a charm, although I don't know if I'd try it again, I'd probably go to a locksmith.
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Old May 13, 2006 | 07:26 AM
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Great ideas Jim.

4 minute JB Weld?? I gotta get out more often. Fastest I have is 4 hours.

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Old May 13, 2006 | 08:39 AM
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Take the lock cly. out and hit the cly. on a metal table with the end you put the key in down. The sudden stop will force the key out. I have done this severial times and it worked pretty good.

If you don't try this take the cly. out and have a locksmith remove the key.
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