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Old Jun 11, 2006 | 05:21 PM
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Default Z-Bar hole

I jut discovered that my new (old) 350 block does not have the hole in it for my Z-bar (4spd.) aka Clutch Cross Bar.
Will drilling out a hole be an issue? Or are there other alternatives to this?

Last edited by 79vetter; Jun 11, 2006 at 05:34 PM.
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Old Jun 11, 2006 | 05:43 PM
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Sounds like you got an automatic block. The boss should be there, ready to be drilled and tapped.
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Old Jun 11, 2006 | 05:44 PM
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It is a simple task for a machine shop to drill and tap the hole. That is the best route to go unless you want to convert to a hydraulic clutch.
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Old Jun 11, 2006 | 05:51 PM
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I bought a bracket from Scroggins Dickey...I had to have it rebent slightly and the ball stud welded in (no room behind for a nut) but other than that it works ok.
...redvetracr
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Old Jun 12, 2006 | 02:22 AM
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Get yourself a tap & drill set. Here's the size you need to reuse the stock clutch pivot ball.


Drill the hole. The block is soft and drilling takes just a minute or two...


Tap it.


Screw in the pivot ball and you're done!
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Old Jun 12, 2006 | 03:19 AM
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I find it's much easier to use a regular tap handle than a crescent wrench.
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Old Jun 12, 2006 | 11:24 AM
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Z-Man,
Thanks for those pixs -very helpful...
Should I leave this up to the machine shop?
You are probably better at this type of stuff than I am. A couple of questions for you:
How did you know how far to drill your hole into the block?
Did you just make the hole angle flush to the current flat surface -boss?
Your tap looks different to me- kind of skinny. I am used to seeing the ones in the T-Handle.

thanks Rob
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Old Jun 12, 2006 | 08:13 PM
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Originally Posted by 79vetter
Z-Man,
Thanks for those pixs -very helpful...
Should I leave this up to the machine shop?
You are probably better at this type of stuff than I am. A couple of questions for you:
How did you know how far to drill your hole into the block?
Did you just make the hole angle flush to the current flat surface -boss?
Your tap looks different to me- kind of skinny. I am used to seeing the ones in the T-Handle.

thanks Rob
I thought it was pretty easy, but it's up to you. This was my first try so I had no idea what I was doing. I used the depth of the threads on the pivot ball as a gauge. (Drill then measure, drill some more, measure again, etc.) I just drilled as perpendicular to the surface of the boss as possible. The Z-bar is pretty forgiving because the angle varies all the time (like when you rev the engine). The tap only came in that kit with a hex end, so I had to use a wrench. I don't have a full set of taps lying around, so I had to use what was available.

Last edited by Z-man; Jun 12, 2006 at 08:15 PM.
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Old Jun 12, 2006 | 08:19 PM
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Originally Posted by Z-man
I thought it was pretty easy, but it's up to you. This was my first try so I had no idea what I was doing. I used the depth of the threads on the pivot ball as a gauge. (Drill then measure, drill some more, measure again, etc.) I just drilled as perpendicular to the surface of the boss as possible. The Z-bar is pretty forgiving because the angle varies all the time (like when you rev the engine). The tap only came in that kit with a hex end, so I had to use a wrench. I don't have a full set of taps lying around, so I had to use what was available.

It Looks like you have a nice "soft" aluminum block, I wonder if an iron block would be as easy to do?
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Old Jun 12, 2006 | 11:32 PM
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Originally Posted by icanfixitforyou
It Looks like you have a nice "soft" aluminum block, I wonder if an iron block would be as easy to do?
No - that's iron. Just dipped and painted with engine paint...
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Old Jun 12, 2006 | 11:37 PM
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So THAT is what that hole is for, I learn new things every day here.

76custompaint
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Old Jun 13, 2006 | 12:32 PM
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Originally Posted by icanfixitforyou
It Looks like you have a nice "soft" aluminum block, I wonder if an iron block would be as easy to do?
My problem is that the block is already installed so there isn't much room for a drill to be able to start a hole there..
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