C3 General General C3 Corvette Discussion not covered in Tech
Sponsored by:
Sponsored by:

Exhaust System Bad.

Thread Tools
 
Search this Thread
 
Old Dec 27, 2006 | 05:23 AM
  #1  
Burnt71's Avatar
Burnt71
Thread Starter
Le Mans Master
15 Year Member
 
Joined: Jul 2004
Posts: 6,248
Likes: 4
From: Lancaster PA
Default Exhaust System Bad.

My exhaust system on my 1980 is shot. Catalytic converter gone , bolts rusted off at the manifold & holes in pipes. should I try to return everything to original? Where is the best place to purchase parts ? I'm thinking of redoing the entire system. Any advice ?
Reply
Old Dec 27, 2006 | 08:28 AM
  #2  
Crab's Avatar
Crab
Burning Brakes
15 Year Member
 
Joined: Oct 2004
Posts: 829
Likes: 2
From: Scottdale Pa
Default

I went with true duals on my 80 without the cat. You'll see a big improvement in performance. I had a local muffler shop fit a dual system on mine using stainless steel Magnaflow mufflers



You just want to make sure that you can get your car inspected after its done. I know that Pa. does'nt do an emissions test on cars driven under 5k miles, which is'nt a problem for me. If you want a bolt on system I think mid america has a system from manifold pipes to the mufflers aviliable in aluminized or stainless, it is called an off road exhaust, because there is no cat. You can get a bolt on Magnaflow from Corvette Central with the proper bends needed. If you go this route I don't know how it all would fit together,that is why I had a local shop do mine. Good Luck.
Reply
Old Dec 27, 2006 | 11:57 AM
  #3  
Durango_Boy's Avatar
Durango_Boy
Team Owner
 
Joined: Aug 2006
Posts: 24,125
Likes: 15
From: Columbia Missouri
Default

Hey man...this is a perfect chance to get a set of headers, and have a custom S/S true dual exhaust system. Buy the headers from a vendor, and have a local muffler shop to the exhaust. The whole thing at once can be pricey but it's worth it once you hear it, and the S/S pipes will last for a VERY long time.
Reply
Old Dec 27, 2006 | 03:17 PM
  #4  
Easy Mike's Avatar
Easy Mike
Team Owner
Supporting Lifetime
20 Year Member
 
Joined: Jun 2000
Posts: 38,923
Likes: 1,481
From: Southbound
Cruise-In II Veteran
Default

FWIW: I went with the stock set up on my '80, although I chose a high flow catcon. Got it all from ZIP Products. The manager at my favorite muffler shop said they could not remove any emissions control devices unless they were being replaced with the same thing. He could not create duals for me.
Reply
Old Dec 27, 2006 | 03:39 PM
  #5  
Pusher's Avatar
Pusher
Racer
 
Joined: Nov 2006
Posts: 412
Likes: 0
From: Arizona
Default

I'm a little biased, I owned a exhaust shop. I would try and find a quality shop and see if they are willing to do what you want, if not be sure and do some research on "ordered" exhaust as most of the time they do not just bolt up. Spend more now or spend more later. Good luck...

80CV, nice car and good choice with the MF's...
Reply
Old Dec 27, 2006 | 05:14 PM
  #6  
Durango_Boy's Avatar
Durango_Boy
Team Owner
 
Joined: Aug 2006
Posts: 24,125
Likes: 15
From: Columbia Missouri
Default

You will have to shop around for a good shop willing to do the work...but they exist, because you are not the only car enthusiast with a smog car that wants a true dual system.
Reply
Old Dec 27, 2006 | 05:34 PM
  #7  
Jims79's Avatar
Jims79
Safety Car
10 Year Member
 
Joined: Dec 2004
Posts: 4,876
Likes: 1
From: Jersey Shore Exit 98
Default

Originally Posted by Durango_boy
Hey man...this is a perfect chance to get a set of headers, and have a custom S/S true dual exhaust system. Buy the headers from a vendor, and have a local muffler shop to the exhaust. The whole thing at once can be pricey but it's worth it once you hear it, and the S/S pipes will last for a VERY long time.
you should do the entire system, but the aluminize pipes and mufflers on mine look the same today as they did four years ago when I put them on. The only rust is on my coated headers. I did not buy the good ones and wish I had. So I think unless you have a boat load of cash you don't need SS pipes & mufflers. Also the SS system sounds a little tinny to me. my .02
Reply
Old Dec 27, 2006 | 07:36 PM
  #8  
Durango_Boy's Avatar
Durango_Boy
Team Owner
 
Joined: Aug 2006
Posts: 24,125
Likes: 15
From: Columbia Missouri
Default

Originally Posted by Jims79
you should do the entire system, but the aluminize pipes and mufflers on mine look the same today as they did four years ago when I put them on. The only rust is on my coated headers. I did not buy the good ones and wish I had. So I think unless you have a boat load of cash you don't need SS pipes & mufflers. Also the SS system sounds a little tinny to me. my .02

Great points. S/S or aluminized...either way...you want to pick a material that will last. Nothing looks worse than a rusty exhaust system showing from behind your car. Drive behind your Vette sometime...and you'll see more than you thought you could. That's what everyone else sees...and I use that to help design things with a special look in mind.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-1

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-2

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-3

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-4

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-5

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-6

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-7

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-8

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-9

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
Old Dec 27, 2006 | 09:58 PM
  #9  
kdf1986's Avatar
kdf1986
Safety Car
20 Year Member
All Eyes On Me
Liked
Loved
 
Joined: Jun 2004
Posts: 4,652
Likes: 80
From: Lakeland Florida
Default

I would start with the emission and smog laws in your state. Let that dictate where you start from. From what I remember you cannot remove federal mandated emission control equipment from your car. I am not saying that it cant be done, but check with the regulations.

If there are ways around this, such as age of the car, collectors status, or minimum mileage amounts, then you can choose to go custom.

The difference between the price of a stock setup, to that of a performance setup may not really be that much. If you just look at the cost of a performance setup, you may think its too much. But since you have to replace the parts anyway, dont forget that you are really looking at the delta between replacement parts, and upgrading.

kdf
Reply
Old Dec 27, 2006 | 10:42 PM
  #10  
gyopp's Avatar
gyopp
Burning Brakes
Supporting Lifetime
10 Year Member
 
Joined: Feb 2006
Posts: 1,173
Likes: 5
From: Paducah Ky
Default

I have heard several here complain about the fit of these manufactured exhaust systems. I used Mid America stainless duals and they fit great.
Reply
Old Dec 27, 2006 | 11:14 PM
  #11  
MN80Vette's Avatar
MN80Vette
Drifting
15 Year Member
 
Joined: Sep 2006
Posts: 1,986
Likes: 21
From: Columbus MN
Default

Put "new" in from the heads back with full length headers and dual pipes and dual cats if you need them. I am SO glad I did.

I've posted details of my cross member mods on my '80 for dual pipes. Let me know if you want to know more.

'80's rock - light and no computers!
Reply
Old Dec 27, 2006 | 11:56 PM
  #12  
Durango_Boy's Avatar
Durango_Boy
Team Owner
 
Joined: Aug 2006
Posts: 24,125
Likes: 15
From: Columbia Missouri
Default

Originally Posted by MN80Vette
Put "new" in from the heads back with full length headers and dual pipes and dual cats if you need them. I am SO glad I did.

I've posted details of my cross member mods on my '80 for dual pipes. Let me know if you want to know more.

'80's rock - light and no computers!

Post pics bud. I think that visual would help him a lot. Gyopp - You too...pics of your exhaust kit?
Reply
Old Dec 28, 2006 | 01:32 AM
  #13  
Burnt71's Avatar
Burnt71
Thread Starter
Le Mans Master
15 Year Member
 
Joined: Jul 2004
Posts: 6,248
Likes: 4
From: Lancaster PA
Default

Originally Posted by MN80Vette
Put "new" in from the heads back with full length headers and dual pipes and dual cats if you need them. I am SO glad I did.

I've posted details of my cross member mods on my '80 for dual pipes. Let me know if you want to know more.

'80's rock - light and no computers!
Yes , I need to know more. sounds like this would still pass inspection. What did you do about the AIR pump ?
Reply
Old Dec 28, 2006 | 08:54 AM
  #14  
MN80Vette's Avatar
MN80Vette
Drifting
15 Year Member
 
Joined: Sep 2006
Posts: 1,986
Likes: 21
From: Columbus MN
Default

Originally Posted by Burnt71
Yes , I need to know more. sounds like this would still pass inspection. What did you do about the AIR pump ?
Here's the link to the thread where I posted pics and a step-by-step of what I did:
http://forums.corvetteforum.com/show....php?t=1580452

As I said, we don't have emissions tests in Minnesota anymore, so I did not install cats. In that thread, rihwoods said he passed California emissions for years with a dual cat system until they looked under the car and saw he didn't have a factory configuration. As kdf1986 says, check your PA emissions laws to see if you can change from single cat to dual cats.

What did I do about the AIR pump? Uh, well, you see, I forgot to look at my original engine to see how the AIR system was installed and I just couldn't figure out (if you know what I mean) how to install it on my GM crate engine. I think it's in a box somewhere in my garage attic.

I know taking emissions stuff off hurts resale, but I have no plans of selling my car as long as I can drive it. I'll worry about that when the time comes.

Last edited by MN80Vette; Dec 28, 2006 at 08:59 AM.
Reply
Old Dec 28, 2006 | 09:08 AM
  #15  
Badazjeep's Avatar
Badazjeep
Instructor
 
Joined: Sep 2005
Posts: 115
Likes: 0
Default

When I put my new crate motor in I went ahead and did the entire exhaust...ceramic coated headers from JEGS, true duals from a local exhaust shop, and flowmaster 40's. I opted to have a local ehaust place do the work so I knew there would be no fitment issues. Sounds great! No complaints!
Reply
Old Dec 28, 2006 | 09:10 AM
  #16  
Jims79's Avatar
Jims79
Safety Car
10 Year Member
 
Joined: Dec 2004
Posts: 4,876
Likes: 1
From: Jersey Shore Exit 98
Default

Originally Posted by MN80Vette
Here's the link to the thread where I posted pics and a step-by-step of what I did:
http://forums.corvetteforum.com/show....php?t=1580452

As I said, we don't have emissions tests in Minnesota anymore, so I did not install cats. In that thread, rihwoods said he passed California emissions for years with a dual cat system until they looked under the car and saw he didn't have a factory configuration. As kdf1986 says, check your PA emissions laws to see if you can change from single cat to dual cats.

What did I do about the AIR pump? Uh, well, you see, I forgot to look at my original engine to see how the AIR system was installed and I just couldn't figure out (if you know what I mean) how to install it on my GM crate engine. I think it's in a box somewhere in my garage attic.

I know taking emissions stuff off hurts resale, but I have no plans of selling my car as long as I can drive it. I'll worry about that when the time comes.
Wow great job, post pic's of the rest of the system & mufflers used.
I don't think an improvement like that will hurt your resale but increase it.
Reply
Old Dec 28, 2006 | 10:33 AM
  #17  
Durango_Boy's Avatar
Durango_Boy
Team Owner
 
Joined: Aug 2006
Posts: 24,125
Likes: 15
From: Columbia Missouri
Default

Magna Flows sound VERY good on my Durango. I started with Flow Masters, but didn't like the sound, so I switched. Not only do I like the sound better, it almost feels like it's breathing easier.
Reply

Get notified of new replies

To Exhaust System Bad.





All times are GMT -4. The time now is 02:06 AM.

story-0
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-1
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-2
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-3
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-4
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-5
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-6
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-7
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-8
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-9
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE