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H E L P - Winter project gone bad

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Old Feb 25, 2007 | 05:37 PM
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Default H E L P - Winter project gone bad

My power steering leaked. Bought a rebuilt steering control valve, piston, and hoses from the Last Detail. Got a rebuilt pump from Advance Auto. Pressed pulley on and off. Put it all together. Added fluid, ran the steering back and forth. Let it sit till the next day. Added fluid. Started it up. The piston didn't move, so I adjusted the nut on the control valve and nothing happened. About that time got a loud squeel came from the power steering pump. Its seems the pully was coming off. Pressed it back on. Went on pretty easy this time. Checked hoses for any blockages and correct connections then put some more fluid back in. Went through the same routine as before and it didn't take long before it started squeeling again. I assume the pulley is gone. But the question is what caused it? Would a new pulley correct the problem. 82 Vette
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Old Feb 25, 2007 | 05:44 PM
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It's a combo of the pulley and shaft of the pump being worn so they don't press fit together as they used to. This is not good and you will likely have to measure the shaft and the pulley to see if it's one, or both that need to be replaced.

It's entirely possible that the pump was bad. It's under warranty so if you do have to replace it it won't cost you anything but time to replace it.
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Old Feb 25, 2007 | 05:50 PM
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Guess I'll take it out tomorrow. The shaft should be ok since its hardened steel. Guess I'll try the pulley first. Another question would be how do you adjust the control valve. Is there an initial setting?

Last edited by rafto; Feb 25, 2007 at 05:58 PM.
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Old Feb 25, 2007 | 06:02 PM
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Originally Posted by rafto
Another question would be how do you adjust the control valve. Is there an initial setting?

Do you have Jim Shae's papers on the steering valve? I have a ZIP folder with all of his steering valve papers in PDF format that I can email to you.
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Old Feb 25, 2007 | 06:16 PM
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Don't have them but would appreciate a copy. Thanks..
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Old Feb 25, 2007 | 06:17 PM
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Originally Posted by rafto
Don't have them but would appreciate a copy. Thanks..

Sure...I'll need your email address.
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Old Feb 25, 2007 | 06:21 PM
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On the way..
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Old Feb 25, 2007 | 06:25 PM
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Originally Posted by rafto
On the way..

Back at you. I hope there is some info in there that will help you figure out if it's an adjustment issue causing problems with your power steering system.
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Old Feb 25, 2007 | 06:29 PM
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Do you have the hoses between the control valve and power cylinder hooked up correctly? I hooked mine up wrong when I overhauled my combo and the steering didnt work very good. I also tried adjusting the nut on the control valve and turned it too far and it ruined my pump somehow it puts excessive pressure on the pump and it will ruin it fast. recenter the adjusting nut and make sure the lines are hooked up properly. Good luck
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Old Feb 25, 2007 | 06:46 PM
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First thing I thought of. Thought back pressure was causing pump to bog down and that was why the pulley came off. Checked lines against the shop manual and they are right. Disconnected them and checked that they were clear. I couldn't figure why the pulley came off. Only pulled and pressed it on. Maybe it was done a few times before I got this Vette. Don't know how many times you can do it.
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Old Feb 25, 2007 | 06:52 PM
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Originally Posted by rafto
First thing I thought of. Thought back pressure was causing pump to bog down and that was why the pulley came off. Checked lines against the shop manual and they are right. Disconnected them and checked that they were clear. I couldn't figure why the pulley came off. Only pulled and pressed it on. Maybe it was done a few times before I got this Vette. Don't know how many times you can do it.

Question...after the pulley spun off, and you take the belt loose did you try to turn the pump shaft with your fingers?

Without the belt...you should be able to spin the pump by hand even if there is a blockage. Check that and see if it's hard to spin with your fingers.
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Old Feb 25, 2007 | 06:55 PM
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No problem spinning with my fingers. Got me stumped.
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Old Mar 3, 2007 | 12:28 PM
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Update..... Put a new pulley on and still does the same thing. Going to replace the power steering pump sunday.
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Old Mar 4, 2007 | 04:34 PM
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Well replaced the pump today with the same results. The next thing is the steering control valve. If the valve is plugged on the supply side would it cause pressure to build up in the pump and cause the problem I have now?
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Old Mar 4, 2007 | 07:50 PM
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It sounds like you forgot to install the key between the pulley and the PS pump....

If you keep the oil in the pump reservoir from running dry, putting the hoses on incorrectly only make the system fail to work or might blow off a hose or damage the PS valve.
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Old Mar 4, 2007 | 08:05 PM
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The pulley is a pressure fit. Something is binding up the pump. Doing a little research and the way it looks is that the fluid is continuously circulating from the pump to the steering control valve and returning to the reservoir. If for some reason the path was blocked would it cause the pump to bind up. Going to take the steering control valve out tomorrow and check it.
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Old Mar 5, 2007 | 01:34 AM
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Originally Posted by StickShiftCorvette
It sounds like you forgot to install the key between the pulley and the PS pump....

If you keep the oil in the pump reservoir from running dry, putting the hoses on incorrectly only make the system fail to work or might blow off a hose or damage the PS valve.
Early models used the key style pulley while the later C3's had the press fit pulley. FYI. Good luck, sounds like a blockage somewhere.
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