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Old Aug 17, 2008 | 08:12 PM
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Default Flexplate removal

Hey everyone, my newest project is a 76 Corvette with a 350 (I think) and an automatic. It's making a rattling/clanking noise when it runs, and I believe it is the flexplate rattling around. The noise is not always there (just most of the time), and it increases with RPMs, but again, it's not consistent.

I'm a pretty novice mechanic, but I'm going to try to tackle this one. I've pulled the inspection cover, and there is no obvious damage. I was told to unbolt the flexplate from the torque converter to see if it is firmly attached to the crank (if it wiggles at all, it's probably cracked?).

First of all, am I on the right track?

Second, how do I rotate the torque converter to reach all of the bolts? I found that I can spin it by hand (not easily) with a wrench on one of the bolts, but I'm not sure if this is bad for the engine. Is there a specific direction to turn?

Thanks for all your help guys; I'm sure I'll be back with more questions.
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Old Aug 17, 2008 | 08:27 PM
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Since you'll not be turning it a lot, it doesn't matter which direction. That is a good place to start looking for the noise. An easy way to turn the engine is to put a 15/16 socket and rachet on the alternator pulley nut and turn it clockwise. Use your hand to put pressure on the belt at the under side of the pulley so it will grip better.
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Old Aug 21, 2008 | 07:06 PM
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Originally Posted by Aktbird
Since you'll not be turning it a lot, it doesn't matter which direction. That is a good place to start looking for the noise. An easy way to turn the engine is to put a 15/16 socket and rachet on the alternator pulley nut and turn it clockwise. Use your hand to put pressure on the belt at the under side of the pulley so it will grip better.
Okay, got the inspection plate off, and nothing is obviously wrong yet. I also unbolted the flex plate from the torque converter, and there is hardly any flex. I can't see in there very well, but there is no obvious cracking, and the bolts look like they are there and on snug.

Where do I go from here? Drop the transmission and see if the noise still persists (eliminating or confirming that it is a transmission/engine problem)? Bolt the flex plate back to the torque converter and look underneath while the engine is running?

Thanks guys.
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Old Aug 21, 2008 | 08:49 PM
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Originally Posted by Shoobie
Hey everyone, my newest project is a 76 Corvette with a 350 (I think) and an automatic. It's making a rattling/clanking noise when it runs, and I believe it is the flexplate rattling around. The noise is not always there (just most of the time), and it increases with RPMs, but again, it's not consistent.
Thanks for all your help guys; I'm sure I'll be back with more questions.
What makes you think its the flexplate in the first place? Is the noise coming from under the car near the rear of the engine? If so, maybe it could be from the pump behind the torque converter in the trans.
If not, sound waves are transmitted through frame and engine/drivetrain materials and may not always originate from where they seem to be heard. Are you sure the noise is not coming from the front of the engine? The noise you describe could also be a water pump, harmonic balancer, or an AC clutch and/ or compressor.
I suggest using a long screwdriver or length of tubing as a stethoscope to better isolate the source of the noise.
Terry
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Old Aug 21, 2008 | 09:15 PM
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A group of enthusiasts suggested it could be the flex plate. It was thought originally to be a rod knock, but it doesn't really have the characteristics of a knock (goes away sometimes, coming from the middle of the car). You're right, I don't know that it's coming from the flex plate, but that was my best guess, and where I was lead by others. Upon closer inspection, though, it seems to be fine.

I guess I will bolt it back up and run the engine with the car in the air to see if I can get a better guess.

EDIT: Last time I listened to it, it definitely wasn't coming from the front, but I will fire it up again and see. Also, the noise was definitely a metal on metal 'clanging' noise, which got louder with RPMs, but isn't always there. Apparently it has worsened with time, but the engine hasn't thrown a rod yet.

Last edited by Shoobie; Aug 21, 2008 at 09:17 PM.
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Old Aug 21, 2008 | 09:33 PM
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Since you have the flex-plate unbolted you could run the engine and see if you still have the noise.

I would drain the oil into a clean drain pan and look for bearing material or remove the oil filter and dump it out and look closely a the oil for metalic coloring. You could also cut apart the oil filter and inspect the paper for metal.
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Old Aug 21, 2008 | 09:43 PM
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Although difficult to isolate, that is what you must do. Try different operations to duplicate the noise.
Car stationary.
Running car forward.
Running car in reverse.
If vehicle is in motion when noise is apparent concentrate on the driveline.

Idle car and with stethoscope listen at various locations.

Metal to metal clunking will normally be accompanied by wear marks visible under lighted conditions. Score marks should be obvious. An exhaust manifold or header gasket leaks sound like metal/metal. A bent flexplate access cover will create a ticking noise if bent in far enough, but again would be apparent by wear marks where the contact is taking place.

Patience and a good ear will yield results!
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Old Aug 22, 2008 | 12:48 AM
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Originally Posted by Aktbird
Since you have the flex-plate unbolted you could run the engine and see if you still have the noise.

I would drain the oil into a clean drain pan and look for bearing material or remove the oil filter and dump it out and look closely a the oil for metalic coloring. You could also cut apart the oil filter and inspect the paper for metal.
Having the flex plate unbolted from the TC wont hurt anything if I run it? I'll definitely drain the oil and see what I find.
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Old Aug 22, 2008 | 12:51 AM
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Originally Posted by dannyman
Although difficult to isolate, that is what you must do. Try different operations to duplicate the noise.
Car stationary.
Running car forward.
Running car in reverse.
If vehicle is in motion when noise is apparent concentrate on the driveline.

Idle car and with stethoscope listen at various locations.

Metal to metal clunking will normally be accompanied by wear marks visible under lighted conditions. Score marks should be obvious. An exhaust manifold or header gasket leaks sound like metal/metal. A bent flexplate access cover will create a ticking noise if bent in far enough, but again would be apparent by wear marks where the contact is taking place.

Patience and a good ear will yield results!
When you say, "running car forward, running car reverse", do you mean moving, or in the drive/reverse gears? Because the noise is bad enough to where I wouldn't feel comfortable driving it at speed. It also isn't terribly loud on idle.
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Old Aug 22, 2008 | 08:42 AM
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Noise comming from the flex plate will normally not be herd when under load or normal driving, it will be appairante on start ups and idling. Use a stethescope to help diagnose. Also if the bolts from the plate to the converter are ok make sure to check the ones holding the plate to the crank,,, (as me how I know) you can shave down an open end wrench (the box side) and tighten them up..... hope this helps.
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Old Aug 22, 2008 | 04:07 PM
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Originally Posted by Michel B
Noise comming from the flex plate will normally not be herd when under load or normal driving, it will be appairante on start ups and idling.
My symptoms are opposite of this (quiet on idle, loud when revving), but that doesn't make sense to me. If it is out of balance, or not secured evenly at all the mounting points, the turbulence should increase as it's speed increases. Just like an out of balance tire; it doesn't vibrate like hell under 10mph and smooth out at highway speeds, the vibrations get larger as the speed increases.
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Old Aug 22, 2008 | 04:26 PM
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Originally Posted by Shoobie
Having the flex plate unbolted from the TC wont hurt anything if I run it? I'll definitely drain the oil and see what I find.
Just make sure the torque converter is pushed back from the flex-plate and I wouldn't run it more that a minute or so. The center of the t/c will still be riding in the rear of the crankshaft, but should not hurt anything for a short run. If you still have the noise with the flexplate bolts out, then you will know it's in the engine somewhere.

You haven't indicated if you have the noise when the car is sitting still or just when it's moving.
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Old Aug 22, 2008 | 04:41 PM
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Originally Posted by Aktbird
Just make sure the torque converter is pushed back from the flex-plate and I wouldn't run it more that a minute or so. The center of the t/c will still be riding in the rear of the crankshaft, but should not hurt anything for a short run. If you still have the noise with the flexplate bolts out, then you will know it's in the engine somewhere.

You haven't indicated if you have the noise when the car is sitting still or just when it's moving.
Sitting still. It's bad enough that I wouldn't drive it in it's current state.
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