Power Steering Pump replacement....difficult?






Here is where the special tool comes in. Most replacement units do not come with the belt pulley so you need to remove yours, clean it, re-paint if needed, and press on to the new PS. There is a tool for this that does both jobs. Do NOT use a standard gear puller and attempt to pull from the outside of the pulley. It will dimple the pulley and make it un-usable. Check on line / at a local NAPA, etc. The tool is about $18 and is very self explanatory on it's pulling use. It clamps via a collar, around the hub of the pulley and, with a little help from an air wrench, walks the pulley right off the old shaft. My *new* PS unit came with a long bolt and fat washer to press the new one on. Your new tool also comes with that. Reassembly is straight forward. I replaced the 4 hoses as well. Once you get it all back together and filled with PS fluid, turn it by hand without the belt a few dozen times to get fluid back into the piston and all hoses. Sort of priming the pump. Then attach the belt. My wheels were in the air so I started the car and slowly turned them lock-to-lock several times. Job done.
Total time, including my OCD
to repaint EVERYTHING in sight, 2 hours. That was including the hoses which were straight forward as well. I bought a re-manufactured PS unit from Advanced for $45 + core. I resisted the temptation for the $120 unit from all the Corvette parts folks. I painted mine silver instead of the black. I am somewhat crazy in that when I take off an old part, I need to take all brackets off, clean the block and the brackets. Repaint them and put them back.Example of fan and general engine. You can see the repaint of the fan components which was a side job when I did my PS unit. Also alt bracket repaint. You can just see the new PS unit nestled down below the alternator.










