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why the pop rivets?

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Old Oct 22, 2011 | 05:07 PM
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just curoius but what was the thought with pop riveting on the brake rotors? what was the advantage to doing this? did they do it to other cars too or just a corvette thing?
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Old Oct 22, 2011 | 05:12 PM
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If your rotors are pop riveted on, it didn't come that way from the factory. Do you know how to measure the runout of the rotors? If you don't have exessive runout on the rotors, the pop rivets won't hurt anything, I guess, they came riveted from the factory. Not with pop rivets, tho! Disk brakes were pretty new back in 1965, and that was how they made 'em back then; they riveted the rotor on, and then machined it to be true, because the design uses a fixed caliper. Never bothered to change the design on 'vettes until '84


Scott

Last edited by scottyp99; Oct 22, 2011 at 05:19 PM.
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Old Oct 22, 2011 | 08:46 PM
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thanks for the info, and i meant riveted not pop riveted sorry bout that
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Old Oct 22, 2011 | 09:51 PM
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Originally Posted by 79 vette 13
thanks for the info, and i meant riveted not pop riveted sorry bout that
I suspected as much, but ya never know. Some lunatic could have owned the car before you did.


Scott
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Old Oct 22, 2011 | 09:54 PM
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haha yep you never know what people will come up with when it comes to cars
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Old Oct 23, 2011 | 11:26 AM
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The pop rivet tool would have to be about 5 foot long & you'd need arms like Arnold in Conan to place them
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Old Oct 23, 2011 | 11:42 AM
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The rotors and hubs/spindles were mated together and held with rivets, then finish machined to minimize runout. This made them a matched set that was not intended to be disturbed afterwards. GM never sold rotors separate from hubs/spindles for that reason.

This is unique to C2/C3 Corvettes, unfortunately Bubba and his many friends come along and unknowingly replace just the rotors only to wonder where the runout and low brake pedal came from..............
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Old Oct 23, 2011 | 11:56 AM
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This is unique to C2/C3 Corvettes, unfortunately Bubba and his many friends come along and unknowingly replace just the rotors only to wonder where the runout and low brake pedal came from..............[/QUOTE]

so if i were planning on replaceing my rotors and calipers and brake hoses, what should i be looking for in buying rotors?
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Old Oct 23, 2011 | 12:03 PM
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Why are you replacing the rotors- most originals outlast the rest of the car.

If you feel the need to change them 'just cause', there's a thousand and one posts here on the different methods of achieving acceptable final runout. Replicating the factory method of machining them as a matched set is by far the best method, but it's usually very expensive and difficult to find a shop capable of doing this.
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Old Oct 23, 2011 | 12:15 PM
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i guess i just figured since i was going to replace the other parts id do the rotors too. are you telling me i should just leave them and just do the other parts?
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Old Oct 23, 2011 | 01:31 PM
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Why change any parts 'just cause' or without knowing the background and proper way of doing it?
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Old Oct 23, 2011 | 02:10 PM
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Originally Posted by Mike Ward
Why change any parts 'just cause' or without knowing the background and proper way of doing it?
im changeing the calipers cus they leak , the hoses cus there old and figured while i have the calipers off i could do the hoses also, and since the calipers were off i could do the rotors too and i was trying to do some research and see the best way of going about it and then seen different posts with different opinions on ways of doing the rotors. now im a little confused on whats the best option and trying to get some opinions
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Old Oct 23, 2011 | 02:52 PM
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Fair enough. Do more reading on calipers and fixing vs. replacing and with o-ring vs. lip seals. Are yours SS lined?
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Old Oct 23, 2011 | 03:02 PM
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Originally Posted by Mike Ward
Fair enough. Do more reading on calipers and fixing vs. replacing and with o-ring vs. lip seals. Are yours SS lined?
if i were to take a guess i would say no with the front ones but a possiblility in the rear ones.
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Old Oct 23, 2011 | 07:17 PM
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The rivits were put there to hold the rotors on as the frame when down the assembly line. You could put them back if you want, but if the run out is good the wheel will hold them on. Some guys drill and tap the spindle but as I said the wheel will hold it in place.
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Old Oct 23, 2011 | 07:56 PM
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Originally Posted by hicswa
The rivits were put there to hold the rotors on as the frame when down the assembly line. You could put them back if you want, but if the run out is good the wheel will hold them on. Some guys drill and tap the spindle but as I said the wheel will hold it in place.
i understand that but if i were to buy new rotors and put them on would i have a runout prolem?
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Old Oct 23, 2011 | 08:51 PM
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If you are going to buy new rotors you should bolt the rotor to the hub and check for runout before using it. If the run out is acceptable mark the rotor to the hub so it always is located in that location. If it is not you can rotate it on the hub and recheck. If you find that its not within tolerance take the hub and rotor to the machine shop to have it turned as one unit. Again make sure that once its machined the rotor stays in the location on the hub that it was in when machined.
Rodney
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Old Oct 24, 2011 | 09:16 AM
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Originally Posted by hicswa
...The rivits were put there to hold the rotors on as the frame when down the assembly line...
Read Mike's first post.

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Old Oct 24, 2011 | 02:04 PM
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Originally Posted by 79 vette 13
i understand that but if i were to buy new rotors and put them on would i have a runout prolem?
You have to get a dial gauge and stand/mount so you can measure the runout in each of the 5 possible positions until you find one within spec. If you can't get the runout under .003 you have to shim.

My car has 80k miles. All four rotors had been drilled, but they were still on the car (or else had been replaced with drilled rotors taken off of another Corvette) and they were barely worn. I recently inherited some '66 trailing arms from a car with about the same mileage and those rotors are also barely worn
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Old Oct 24, 2011 | 02:21 PM
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Unfortunately, the rotors on my 72 were below spec, and had to be replaced. They were the originals and still had the rivets in them.

I drilled and taped the hubs and used tapered bolts to hold them on. I had to shim the rotors to get thr runout to 0.002 It was 0.009 and 0.01 right out of the box.

Gary Ramadei did the back ones:


I did the front ones:

Last edited by Curby; Oct 24, 2011 at 02:24 PM.
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