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Fitment Question - Truflex Front Bumper

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Old Dec 17, 2012 | 06:34 AM
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Default Fitment Question - Truflex Front Bumper

Hey guys , i know that there's a number of threads here regarding these tru flex bumpers but i didn't see anything that talks about removing a little material off the truflex bumper to help with a slight fitment issue i'm having.
Passenger side and center seem ok , as you can see from pic # 1 and 2 is seems to me that if i took off approx 1/8" where the painters tape is it may help bring it in a bit.
My question i guess would be , is this the correct approach? If so , what would be the best way to remove this material? I was thinking a file , didn't want to get too agressive with a grinder or anything.
Bought the bumper last July , spent the summer moving and just getting to this winter project now.

Thanks in advance



Also ,keep in mind i'm no paint and body pro by any stretch of the imagination. How difficult would it be to match the Silver of the car?
I was hoping i could take one of the roofs to a body shop for them to use as a match and paint for me so i can mount myself as i'm too paranoid to leave the car with anyone i don't know !
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Old Dec 17, 2012 | 09:10 AM
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I also am not a paint and body person. But I also had fitment issues on my Tru Flex bumper. Check out:

http://forums.corvetteforum.com/c3-g...per-help.html\

Hope it works out.
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Old Dec 17, 2012 | 09:32 AM
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Be careful filing it down to fit. There isn't much to work with. They are thinner than glass. As for the silver, I have been painting for a long time and for an amateur silver is hard to match. You may want to blend the color into the fenders then clear the whole nose.
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Old Dec 18, 2012 | 08:50 AM
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in all honesty thats pretty close for right out of the box fitment. just about any bumper you can buy will need to be worked a little bit to look good on a corvette. thats just the nature of the beast
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Old Dec 18, 2012 | 10:28 AM
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I'm not thinking that I would be removing any material in that area.

My guess is that from grinding there, you will end up removing some or all of the flange needed to attach the bumper to the car.

I would find a reputable body man, and ask them for their opinion, or even have them install it. The bumper may need to be filled, not ground, or the nose of the car itself may need to be worked. The fit problem could be the result of former repairs, to the body itself.

You don't need to take a t-top to a body shop, to match the paint. All you really need is your gas door, and take it to an automotive paint and body shop supply dealer. They have equipment that will "read" the paint on your gas door, and mix up paint to match. You still may not get a dead on match, but it will be a good starting point.

I was hoping i could take one of the roofs to a body shop for them to use as a match and paint for me so i can mount myself as i'm too paranoid to leave the car with anyone i don't know !
If you don't know a body shop that you can trust, reach out to a some other Corvette owners, or even a few local Corvette Clubs, and find out who they use. Thousands of owners have taken Corvettes to body shops, with no problems.

I know shops near me, that do fantastic work, and others that I wouldn't let wash my car. Ask around, I'm sure there are some responsible, trust worthy body shops in your area.
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Old Dec 18, 2012 | 11:57 AM
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Originally Posted by gbvette62
I'm not thinking that I would be removing any material in that area.

My guess is that from grinding there, you will end up removing some or all of the flange needed to attach the bumper to the car.

I would find a reputable body man, and ask them for their opinion, or even have them install it. The bumper may need to be filled, not ground, or the nose of the car itself may need to be worked. The fit problem could be the result of former repairs, to the body itself.

You don't need to take a t-top to a body shop, to match the paint. All you really need is your gas door, and take it to an automotive paint and body shop supply dealer. They have equipment that will "read" the paint on your gas door, and mix up paint to match. You still may not get a dead on match, but it will be a good starting point.



If you don't know a body shop that you can trust, reach out to a some other Corvette owners, or even a few local Corvette Clubs, and find out who they use. Thousands of owners have taken Corvettes to body shops, with no problems.

I know shops near me, that do fantastic work, and others that I wouldn't let wash my car. Ask around, I'm sure there are some responsible, trust worthy body shops in your area.

Having painted for a long time I can tell you that there are more things involved with painting besides getting what the paint mixer call an exact match. Especially with silver. Like I said earlier, I would blend it into the front fender and then clear the nose. That way it will look perfect.
As for the nose, you can add fiberglass on that side on the inside and then grind away to get it to fit. Just fill in the area that needs to be ground. And a regular body guy will just fit it the best he can, unless you want to spend a ton. The guy isn't going to take 10 hours to fit it for nothing.
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Old Dec 18, 2012 | 08:52 PM
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Just my thoughts on this.. The picture below is from a 1978 with the original bumper on it that has been stored in a climate controlled environment it's entire life. This is exactly how the car was delivered when new. I have to say this is probably the worse fitting bumper we've ever seen from the factory and I have tons of other pictures from other cars we've taken over the years that fit better but still had issues.

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Old Dec 18, 2012 | 09:32 PM
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I took some off the back side of the body flange to make mine fit. One other thing to watch for is the fit of the two flanges. If the gap on the inside is to open you will pull the edges down as you tighten the bolts causing the surface to bow. I had to add some filler on mine.
My install page

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Old Dec 18, 2012 | 09:48 PM
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I had same problem with my FT bumper but mine was from Ecklers, fit was good on pass side but the driver side it was 1/8".

My solution was to fit the bumper with spring clamps where i wanted it and put waxed paper taped to the bumper. We filled in the gap with glass, took off the bumper and then contoured it to fit. Came out pretty good. Have helped on 3 other ft bumpers and all needed some work.
I think its the bumpers being the difference.
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Old Dec 18, 2012 | 10:05 PM
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Red.. didn't you do a Installation pictorial??? Seems I remember you did on on your install that was very insightful.
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Old Dec 18, 2012 | 10:55 PM
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Thanks everyone for the great advice.
From one Red to another, your tutorial is awesome, I think I've read it no less than 2 times! I will post pics of the final product!

Thanks again
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