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Plastic duct repair

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Old Mar 31, 2013 | 12:40 PM
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Default Plastic duct repair

Several sections of my air ducts are cracked. Has anyone found a glue to repair these or know what type of plastic they are made from? These things are expensive and being they are hidden behind the dash, I thought repairing them makes sense.
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Old Mar 31, 2013 | 01:35 PM
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I think the factory ducts were ABS. If so, it's not easy to glue it together, it really needs to be fused, melted, or "welded" together.

You might be able to use one of the "plastic welds", or the adhesive made for use on plastic plumbing pipe? Check the local hardware store, for a plastic epoxy that lists ABS, as one of the materials that it will bond.
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Old Mar 31, 2013 | 02:11 PM
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I have used JB Weld with satisfying results.
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Old Mar 31, 2013 | 02:12 PM
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When I bought my 74 I found a mouse, or mice, had chewed a hole through mine and nested inside it. I used a fibreglass patch on the inside so it would be so obvious as if it were on the outside, even though its behind the dash and can't be seen.
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Old Mar 31, 2013 | 02:36 PM
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use dental repair acrylic-call a local dental laboratory.
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Old Mar 31, 2013 | 02:41 PM
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GBvette has the answer you need. I used the plumbing ABS weld succesfully on my cracked ducts. It's black and gooey, drying to a shiny and pretty strong finish when done. If you have cracks, I recommend drilling a very small hole right at the end of the crack. This tiny circle or hole stops the crack from spreading further, by spreading the force that's splitting it, around the circumference of the hole, versus the intense concentration at the single point at the end. Learned this decades ago, from an WW II, B-29 Gunners manual, and that's how they did temporary repairs to cracks in the clear plexiglass bubbles. Works like a charm to stop the crack from spreading!

Last edited by F22; Mar 31, 2013 at 02:54 PM.
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Old Mar 31, 2013 | 03:14 PM
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I'm not really sure it's ABS. Ducts (like the hollow ones : defroster LH and RH duct, center one) are usually made with a rotomolding or blowmolding process using PE or PP ('greasy' appearance. The heater core housing and footwell duct devider seemed to be a glass fiber reinforced material typically a RIM process. These can be glued with JB weld. The others (PP PE) can be welded with special glue (exemple 3m pp pe glue)
I don't know if it was mandatory to mark the material on plastic parts back then, but wouldn't hurt to check
Nick
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Old Apr 1, 2013 | 05:22 PM
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I checked the parts and there were no markings. I will try the abs weld first to see how it bonds.
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