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Rear brake rotor removal

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Old Aug 26, 2013 | 08:49 PM
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Default Rear brake rotor removal

I'm replacing the brakes on my 82 and stumped on the rear rotor. The old rotor had already been replaced so the rivets are drilled out already.

After removing the caliper the rotor should pull off the axle, correct? Its not budging.
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Old Aug 26, 2013 | 08:52 PM
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Originally Posted by runningstart
I'm replacing the brakes on my 82 and stumped on the rear rotor. The old rotor had already been replaced so the rivets are drilled out already.

After removing the caliper the rotor should pull off the axle, correct? Its not budging.
This may seem silly, is the parking brake on? Maybe you need to back off on the parking brake adjustment if there is a ridge in the drum?
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Old Aug 26, 2013 | 09:10 PM
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Not silly, that may be it. Parking brake is not on but I checked another source and I may need to loosen the adjuster. Will work on that now.
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Old Aug 26, 2013 | 10:00 PM
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Sometimes they are just rusted to the spindle flange and you need penetrating oil and a few taps with a hammer. Depending on the amount of rust it could end up being heavy blows with a BFH.
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Old Aug 26, 2013 | 10:03 PM
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Most likely a ridge from the parking brake. Mine were like that.
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Old Aug 26, 2013 | 10:36 PM
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Thanks for the confirmation... the adjuster was frozen, penetrating spray and heating it has freed it some, but rotor is still stuck... I'll keep at it... I understand the adjuster can be cut to free it if worse comes to worst.
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Old Aug 27, 2013 | 12:14 AM
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One side on mine was the same way. Once I got it off the springs fell to the floor.

Work it a little at a time and see if you can walk it off. 2x4 and a big hammer could help too.
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Old Aug 27, 2013 | 02:07 PM
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If it's just the parking brakes that are preventing it from coming off the rotor will move because the brake shoe hold down springs will compress and allow the rotor to move a little bit. If you have no movement of the rotor at all then it is rust welded to the flange.
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Old Aug 27, 2013 | 03:28 PM
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Originally Posted by my 76 ray
If it's just the parking brakes that are preventing it from coming off the rotor will move because the brake shoe hold down springs will compress and allow the rotor to move a little bit. If you have no movement of the rotor at all then it is rust welded to the flange.
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Old Aug 27, 2013 | 06:26 PM
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I used a good size rubber mallet and worked it around the disc a few times.
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Old Aug 30, 2013 | 10:03 AM
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The rotor is still frozen, not moving at all. I've beat on it, heated with a torch, and sprayed lots of penetrating spray. I think I need to remove the trailing arm/halfshaft assembly as a unit. Is that a good idea?

My concern is relieving tension on the monoleaf spring safely. How do I go about this?

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Old Aug 30, 2013 | 10:16 AM
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Hi runningstart,
You should clamp a short piece of 2x4 to the spring about 8" from the end and then use your floor jack to lift the end of the spring placing the jack just inside (toward rotor) the 2x4. This will keep the jack from slipping as you slowly jack up on the spring. When there is no tension on the hanger bolt, remove the nut and slowly let the spring down.
Regards,
Bob

Last edited by carjack007; Aug 30, 2013 at 10:30 AM. Reason: Made mistake
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Old Aug 30, 2013 | 10:23 AM
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Got it, thanks. Just found this that article covers the procedure as well.

http://www.corvettemagazine.com/tech...t-replacement/
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Old Aug 30, 2013 | 10:37 AM
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Originally Posted by runningstart
Got it, thanks. Just found this that article covers the procedure as well.

http://www.corvettemagazine.com/tech...t-replacement/
Unless you want the learning experience, I would try to avoid removing the trailing arm assembly. The ridge in the rotor which is holding the brake shoe in place is the problem. If you can loosen or destroy the adjuster it will come loose.
Bob
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Old Aug 30, 2013 | 01:54 PM
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So far so good... Not quite but slightly intimidated by the trailing arm. I would like to get everything out and clean/paint the trailing arm and halfshaft. Whats come out so far needed to come out because the spring bushings need to be replaced.

Disconnecting monoleaf spring


Monoleaf spring bolt and bushings


Leaf spring and shock disconnected
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Old Aug 30, 2013 | 02:20 PM
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If you're wanting to paint and detail the rear suspension, then go for it! Take pictures before and do count the shims on each side of the trailing arms. Completely removing the half shafts and the rear spring gives excellent access to the everything back there!
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Old Aug 30, 2013 | 02:28 PM
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I'm not sure why you think that removing the trailing arm is going to make it easier to remove the rotor. I know they can be difficult to remove but if you remove the trailing arm then you will have to somehow clamp it firmly down and still beat on the rotor to break the rust bond. I've had some success with putting a large gear puller on the rotor and putting some pressure (but not enough to bend the rotor) and striking the flange area with a BIG METAL hammer. You really need to shock it to break the bond and a rubber mallet isn't going to do much if it's bonded well.

By the way, have you marked the rotor and a stud so you can put it on in exactly the same position it is now? Putting it on in a different orientation can cause runout problems.

Last edited by my 76 ray; Aug 30, 2013 at 02:30 PM.
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Old Aug 30, 2013 | 02:43 PM
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Originally Posted by my 76 ray
I'm not sure why you think that removing the trailing arm is going to make it easier to remove the rotor. I know they can be difficult to remove but if you remove the trailing arm then you will have to somehow clamp it firmly down and still beat on the rotor to break the rust bond. I've had some success with putting a large gear puller on the rotor and putting some pressure (but not enough to bend the rotor) and striking the flange area with a BIG METAL hammer. You really need to shock it to break the bond and a rubber mallet isn't going to do much if it's bonded well.

By the way, have you marked the rotor and a stud so you can put it on in exactly the same position it is now? Putting it on in a different orientation can cause runout problems.
You have to have the shock from a big hammer!
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Old Aug 30, 2013 | 02:49 PM
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I see your point. It won't hurt to keep beating on it in place. And once its off I can probably clean and paint well enough without removing the assembly. I'll look for a large gear puller.

As far as marking the rotor, I'm replacing the rotor so, no, haven't marked it.
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Old Aug 30, 2013 | 03:40 PM
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Originally Posted by runningstart
I see your point. It won't hurt to keep beating on it in place. And once its off I can probably clean and paint well enough without removing the assembly. I'll look for a large gear puller.

As far as marking the rotor, I'm replacing the rotor so, no, haven't marked it.
If you are going to replace the rotor then you don't have to worry about damaging it. I would turn the rotor as I beat on it. You can still pull the assembly if you want to clean and detail.
Bob
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