82 started last week... now doesn't
Yesterday, won't start. There seems to be no power getting to the fuel pump.
The test I did last night, putting 12 volts to pin G on the ALCL, did NOT power the fuel pump as it should have. All I got was a red hot wire at the G terminal. So I'm not sure what that means, the fuel pump should have ran since its a direct connection.
I have a voltmeter, if someone can point me in the right direction for finding the problem.
What about the fuel pump relay. I'm about to pull it out. Any way to test it out of the car?





read the "sticky" for 82 CFI owners in the tech section...here is the link....
http://forums.corvetteforum.com/c3-t...solutions.html
and I remembered a thread that duplicates your problem and here is the link.....turns out it was the fuel pump relay in this situation. Again, read the "sticky", it will give you good info for troubleshooting CFI problems and possible solutions. Start from the beginning and use the section you need, it will save you time.
Also the other 82 members are very well versed and I'm sure will offer their expertise in getting you started and running once again.
Let us know your progress......................Tom
http://forums.corvetteforum.com/c3-t...y-82-vett.html
I do not know the way to test the relay out of the car, if at all. You need the Service Manual to check, I will try to get to it sometime today, or other members may have the answer for you.....
Last edited by 74 LS4-454; Oct 6, 2013 at 11:40 AM.
Discovered I was using the wrong terminal on the ALCL (connector is upside down from diagrams), was using A (ground), was why it was glowing red hot.
So using the correct G terminal, which bypasses the fuel pump relay, I get NOTHING from the fuel pump. This has to mean I got a bad fuel pump, or possibly the connection inside the tank came loose. The pump is brand new just put it in yesterday.
Would anyone confirm or correct me on this?





Discovered I was using the wrong terminal on the ALCL (connector is upside down from diagrams), was using A (ground), was why it was glowing red hot.
So using the correct G terminal, which bypasses the fuel pump relay, I get NOTHING from the fuel pump. This has to mean I got a bad fuel pump, or possibly the connection inside the tank came loose. The pump is brand new just put it in yesterday.
Would anyone confirm or correct me on this?
You have fuel in the tank, but the pump is not running.....pull one of your spark plugs and see if you have spark. Use an old plug to insert into the plug wire and lean against the exhaust manifold shield, this way you won't get sapped......
It is also possible that you reversed the connections on the new fuel pump you installed yesterday.
BTW, did you replace with an 82 unit or an 85 TPI pump???
The fuse you mention is good. I don't think its possible to reverse the in-tank connection but either way I think I have to remove the pump...

I'm using a 85 pump.
If you are not hearing the nosie that the pump is working, I would start by checking to see if you have any power getting to the connector at the top of the tank. You can also listen to hear if the relay is clicking in by removing the storage compartment. If not, start working your way back using a wiring diagram (i.e. main fusefor FP, then relay, etc.).
I had a similar problem the other day but could hear the pump working, just not getting any fuel to the TB's. Checked and had good spark but no fuel. Everything looked good with the fuses and connections. Jumped the diagnostic connector and did not get any faults. Tried to start the car again and fired right up. Not sure what happened but the gremlin ran away.
Hope you get it running.
The reason for the new pump was because yesterday went to start the car, crank but no start, nothing from fuel pump. This has happened before and new pump resolved it so off to Autozone. New fuel pump in and still no start. Very aggravating. I should learn and get a fuel pump not made in china...
This is what I would do
1 check power at the top of tank
2 Pull fuse (I think you did this)
3 check power when key turned on to fuse panel
4 check to see if you have power at orange wire at relay
This should tell you whether you have a power or pump issue.
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If at the tank, check and make sure you are getting a go ground at the tank and where you are grounding for your voltmeter. Check the voltage at the fuse box when the key is first turned on with the fuse removed. One side will be next to nothing and the other should have 12v. If you are still seeing low voltage at the fuse, check the orange wire at the relay while it is connected to the relay, should be 12v. Also check the voltage on the tan-white wire t the relay, should be 12v. I can't remember but voltage may go away after the FP cycles for a couple of seconds so make sure to turn the key on and off each time you check.
If at the orange wire at relay, you are not getting 12v from the ECM for some reason.
Do you have a shop manual? If so, look on page 8a-86 and you can see all the wires I am talking about.
As far as the other stuff, don't want to sound ungrateful for the advice, but I don't think I can do those things.
I've worked on getting to the fuel pump relay but honestly there is no way I'm getting that ecu out. I would never be able to get it screwed back in, just can't see and get to the screws well enough. Plus having to remove battery and ecu to get to the relay I don't see how to test voltage there.
And the fuse under the dash, again I can't see which fuse because the lettering has rubbed off many of them and if its the 10 amp one at the top, whew, I can't get the voltmeter on that if I can get the fuse out.
Do you know what this is in the photo below? Found it under the passenger-side storage compartment laying loose. There is a holder for it mounted on the forward wall. It makes a noise each time I reconnect the battery.
When I put 12 volts to the ALCL connector pin G for direct connection to the fuel pump I get nothing from the pump (it should run continuously). Also, with 12 volts still on pin G and the pump disconnected I get 12 volts on the voltmeter at the connector at the top of the tank (measuring on the brown wire which is the direct connection to the ALCL).
Therefore, I have voltage confirmed to the pump but pump still not working.
As far as the other stuff, don't want to sound ungrateful for the advice, but I don't think I can do those things.
I've worked on getting to the fuel pump relay but honestly there is no way I'm getting that ecu out. I would never be able to get it screwed back in, just can't see and get to the screws well enough. Plus having to remove battery and ecu to get to the relay I don't see how to test voltage there.
And the fuse under the dash, again I can't see which fuse because the lettering has rubbed off many of them and if its the 10 amp one at the top, whew, I can't get the voltmeter on that if I can get the fuse out.
Do you know what this is in the photo below? Found it under the passenger-side storage compartment laying loose. There is a holder for it mounted on the forward wall. It makes a noise each time I reconnect the battery.

Success!
Upon pulling the fuel sender I found a spaded connector had come loose during the installation yesterday. Reconnected, reinstalled, and she fired right up!
Thanks to Shawnee and SSROADSTER for your assistance!









