limited brakes
several things to check, and replace, the pistons/seals with O rings pistons/seals....the rubber hoses, check the damn run out on the rotors, shim with aluminum foil and flipping the rotor over on the hub to get minimum lateral play, keep the pistons from pumping and injecting either soft pedal OR AIR into the system, which is why a O rings, not the OEM lip seals.....
obviously you need to check that front/brass pressure switch that tells you if you have a front/rear brake failure, and lights a idiot light on the dash......that switch was a leak/failure point on my car.....
So after trying to fix/seal it, it failed again, so I just put in a separate front distribution block and so put the rear brakes to the m/cyl directly....and same with front.....
I have power brakes, but since you don't, I not commenting on that asspect of it.....another story.....
several things to check, and replace, the pistons/seals with O rings pistons/seals....the rubber hoses, check the damn run out on the rotors, shim with aluminum foil and flipping the rotor over on the hub to get minimum lateral play, keep the pistons from pumping and injecting either soft pedal OR AIR into the system, which is why a O rings, not the OEM lip seals.....
obviously you need to check that front/brass pressure switch that tells you if you have a front/rear brake failure, and lights a idiot light on the dash......that switch was a leak/failure point on my car.....
So after trying to fix/seal it, it failed again, so I just put in a separate front distribution block and so put the rear brakes to the m/cyl directly....and same with front.....
I have power brakes, but since you don't, I not commenting on that asspect of it.....another story.....

BUT..........................
If you can get 4 new flexible rubber brake lines that connect the calipers to the steel brake lines, it would be a very good and safe thing to do. Unless those hoses have been replaced by a previous owner, you should get new hoses, since they do not give you any warning when they decide to explode.
(Just the way my 40+ year old "O.K.-looking" engine heater hose did 2 days ago.....with me standing there with the engine running and the hood up-----NOT fun!)
As for the "pressure switch"..........on my '68 with manual brakes....it's a "diverter block/valve assembly" located under the master cylinder with 2 inlets and 2 outlets and 1 electrical connector....I'm not sure if your year-model is set up the same way.
If a brake line ruptures in the front, the diverter automatically bypasses the front brake system so that the master cylinder will not lose all the fluid----if a rear brake fails, the diverter sends the fluid to the front brakes until you can drive to a repair shop.
The Best of Corvette for Corvette Enthusiasts


Stainless flex lines they do not swell, and will provide a more solid pedal feel.
of course all this brings you into the Brake bleeding world for corvettes,
research Brake bleeding corvettes, before you start.

Braided stainless hoses will make a world of difference. When the brakes are completely bled, you will have a very firm pedal, and a very secure feeling about the brakes.

Pete
BUT BLEEDING THE 4 CALIPERS TOOK THE ENTIRE DAY.....this brake system is a MAZE!
BUT BLEEDING THE 4 CALIPERS TOOK THE ENTIRE DAY.....this brake system is a MAZE!






















