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exhaust manifold leak...need to replace gaskets

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Old 09-08-2017, 08:26 AM
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~Stingray
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St. Jude Donor '17, '19

Default exhaust manifold leak...need to replace gaskets

Hey Guys,

While trying to figure out the exhaust issue I am having I discovered I need to replace my exhaust manifold seals. I have never done this and my friend told me he won't help because of fear of breaking a bolt.

Is there anyone in Indiana who has done this who could help? Trying to leverage experience so I don't end up causing a bigger problem. Any suggestions?

A body shop quoted me $600 for the job. Seems really high for a few gaskets. Looking to do this myself if it is a good idea.

Thanks.
Old 09-08-2017, 08:44 AM
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blue by you
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spray the bolts with penetrating fluid for a couple of days
Old 09-08-2017, 09:06 AM
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~Stingray
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Originally Posted by blue by you
spray the bolts with penetrating fluid for a couple of days
WD40 work or something better?
Old 09-08-2017, 10:00 AM
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ntfday
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I would use something like this.

http://www.ebay.com/itm/11-Oz-Blaste...MAAOSwtsVZkw3v
Old 09-08-2017, 10:07 AM
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Don Rickles
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I believe that there were no exhaust manifold gaskets used on Corvettes until '81?
Old 09-08-2017, 10:15 AM
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ntfday
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Originally Posted by War Bonnet
I believe that there were no exhaust manifold gaskets used on Corvettes until '81?

I know not of others, but when I bought my unmolested 76 a couple of years ago there were exhaust manifold gaskets present.
Old 09-08-2017, 10:24 AM
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Don Rickles
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Originally Posted by ntfday
I know not of others, but when I bought my unmolested 76 a couple of years ago there were exhaust manifold gaskets present.
I'm 99% sure, I have confused the cylinder head gasket vs the exhaust manifold gasket in the past.....Having one of those mornings...?
Old 09-08-2017, 10:33 AM
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joewill
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the problem might be the donut from the pipe to the manifold, that is where the leaks usually are. you might get away with not removing the manifold.
if a bolt breaks then buy a new manifold, its cheaper than the hours long repair. there's thousands of them out on the market.
Old 09-08-2017, 10:34 AM
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SpiritOf76
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Just took the exhaust manifolds off an original '75 350 that had never been disassembled. Bolts were in there like nobody's business. Sprayed them every day for 4 days with PB Blaster letting them sit and they came right out. There was some sort of gasket material in there, almost like asbestos or something fibrous.
Old 09-08-2017, 10:39 AM
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Don Rickles
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Originally Posted by joewill
the problem might be the donut from the pipe to the manifold, that is where the leaks usually are. you might get away with not removing the manifold.
if a bolt breaks then buy a new manifold, its cheaper than the hours long repair. there's thousands of them out on the market.
The broken bolt, I believe he is referring to would be in the cylinder head.....
Originally Posted by SpiritOf76
Just took the exhaust manifolds off an original '75 350 that had never been disassembled. Bolts were in there like nobody's business. Sprayed them every day for 4 days with PB Blaster letting them sit and they came right out. There was some sort of gasket material in there, almost like asbestos or something fibrous.
I believe they must have added at some point in it's life? Check your AIM
Old 09-08-2017, 10:58 AM
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Originally Posted by joewill
the problem might be the donut from the pipe to the manifold, that is where the leaks usually are. you might get away with not removing the manifold.
if a bolt breaks then buy a new manifold, its cheaper than the hours long repair. there's thousands of them out on the market.
Buy used or new?

Wouldn't I have to disassemble the whole top part of the engine to do that?
Old 09-08-2017, 10:59 AM
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Does anyone have a diagram of where the bolts are located? I have an AIM but I still need to find it. Moved last year and its in box somewhere.
Old 09-08-2017, 11:57 AM
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Alan 71
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Hi s,
No gaskets between the heads and manifolds originally.
A TOTAL of 12 bolts.
6 each side.
Here're the rear 3 on the right side.
Regards,
Alan

If you're unsure where the exhaust manifold bolts are, it might be wise to have someone help you with this.


Last edited by Alan 71; 09-08-2017 at 01:55 PM.
Old 09-08-2017, 12:18 PM
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Originally Posted by Alan 71
Hi s,
No gaskets between the head and manifold originally.
A total of 12 bolts.
6 each side.
Here's the rear 3 on the right side.
Regards,
Alan

If you're unsure where the exhaust manifold bolts are, it might be wise to have someone help you with this.

No else really around. The friend I mentioned doesn't want to touch it.

I can feel a puff of air right where the manifold is. I have been told more than once I need to replace the gaskets. a little exhaust comes out after a few minutes. If no gaskets, what could it be?

This is what I bought. It has 1980 in the description.
http://www.parts123.com/corvettecent...50e&ukey=36728

Last edited by ~Stingray; 09-08-2017 at 12:24 PM.
Old 09-08-2017, 12:44 PM
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ntfday
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If you can feel a puff of air at the manifold you need to replace, or add as the case may be, gaskets and the set you bought will work fine.
Breaking an exhaust bolt off in the head is not real common, in my experience, but breaking a stud in the bottom of the manifold is which then requires the removal of the manifold to drill the stud out.
Old 09-08-2017, 01:26 PM
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Originally Posted by ~Stingray
...I can feel a puff of air right where the manifold is...
Are you feeling exhaust or AIR? Two different sources for possible leaks.
Old 09-08-2017, 02:15 PM
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Originally Posted by Easy Mike
Are you feeling exhaust or AIR? Two different sources for possible leaks.
I guess I am not 100% sure. It smells like exhaust, but my head is inside the engine bay. lol.

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Old 09-08-2017, 02:23 PM
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Hi s,
Those parts have a nice description.
If you'd like to use them you may.
If you decide to do this yourself I'd suggest you find your copy of the 80 AIM for your car first.
Regards,
Alan

Old 09-08-2017, 02:26 PM
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Now that Alan has shown you where the bolts are have you tightened every one? I had an exhaust leak when I installed my long tube headers and could swear it was from the front but turned up as the driver's side rear. Hard to tell with your head in the engine bay

Nothing wrong with installing gaskets if you want and it solves the problem but in 78 there were no gaskets installed. Matter of fact in the judging manual there is a deduction if you have them.

good luck.
Old 09-08-2017, 03:39 PM
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joewill
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i have not seen one of the manifold to head bolts breaking.. but perhaps they do. the overwhelming bolt breaks I have seen are at the pipe/donut/manifold connections where the 3 studs are.

if you hear the tick tick tick of exhaust and feel the hot exhaust at the head to manifold flange, then yes, you will need new gaskets or put a gasket on them even though there are none.


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