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Glenn's Reluctant Body Off 69 Basket Case Project

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Old 02-20-2018, 01:19 PM
  #161  
gleninsandiego
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Originally Posted by Alan 71
Hi Glenn,
Nice work going on!!!!

It's VERY easy to 'nick' the fiberglass around the opening for the exterior door handles (especially in one place) when installing them after paint.
Be certain they're going to go back in place without a problem. They need to be 'pivoted/rolled' into place.
Regards,
Alan
Good to know!
Thanks
Old 02-23-2018, 10:50 AM
  #162  
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Awesome job, I'm 1/3 the way through a 67 L79 frame off restore and love to see the detail in your post. Thanks for sharing.
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Old 02-23-2018, 11:52 PM
  #163  
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I am starting to work on the guts of the doors.
Again, this car was especially nasty in this area, with dried dirt and grease.









Cleaning out the channels. Right one done



Soaking in Evaporust



Clean and ready to go

Old 02-23-2018, 11:54 PM
  #164  
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You're doing it right Glenn.
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Old 02-24-2018, 07:55 PM
  #165  
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More door guts work today








Unfortunately I have a broken spring on the passenger side door opener. I couldn't find just the spring from the usual vendors. I posted on the parts wanted forum to see if someone might have one there.





Old 02-24-2018, 09:21 PM
  #166  
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Originally Posted by gwgwgw
Richard sets up his sandblasting booth and goes to town on the
windshield frame. It came out looking great!















Really looks good. To my untrained eye the birdcage looked beyond hope. Thanks for posting your progress!
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Old 02-24-2018, 11:31 PM
  #167  
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One of the key things about my birdcage on this car was it was rusting from the outside, as opposed to how often they rust from the inside out. Thus we were able to sandblast the rust off of the windshield surround and weld in new metal at spots. The previous car I had the birdcage was rusting from the inside out, which would have been a very hard fix

Glenn
Old 02-25-2018, 08:54 AM
  #168  
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Wow, Glenn, Your attention to detail is incredible!

Did you know you can get Evapo Rust in a 5 gallon bucket? They have it available on Amazon - its cheaper per unit volume.

What are you planning on doing to the door innards after cleaning? Any paint or coating? I hesitate to paint assemblies like that because I know the inner parts where it overlaps wont get coated.

I am not too far away from you - I'd love to come check out your project some time.
Old 02-25-2018, 05:31 PM
  #169  
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Originally Posted by NAVY08
Wow, Glenn, Your attention to detail is incredible!

Did you know you can get Evapo Rust in a 5 gallon bucket? They have it available on Amazon - its cheaper per unit volume.

What are you planning on doing to the door innards after cleaning? Any paint or coating? I hesitate to paint assemblies like that because I know the inner parts where it overlaps wont get coated.

I am not too far away from you - I'd love to come check out your project some time.
Thanks for the encouraging words and the tip on the Evaporust

Totally understand about the paint concerns. I usually use an Eastwood aerosol clear.

Would love to get together at your convenience.
Old 02-25-2018, 05:53 PM
  #170  
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Looking really good so far and very nice progress.


Was the evaporust what you used to degrease the door parts? Whatever it was, it did a fantastic job.
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Old 02-25-2018, 06:41 PM
  #171  
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Originally Posted by PainfullySlow
Looking really good so far and very nice progress.


Was the evaporust what you used to degrease the door parts? Whatever it was, it did a fantastic job.
Thanks!

Yes, I used the evaporust to degrease the door parts. I usually use the evaporust to take the rust off stuff but discovered it also loosens up dried up grease as well. I hit it with it a toothbrush after soaking it for a day or two and off it comes

The rusty rods in the pictures above I cleaned off with the wire wheels on my bench grinder. On smaller rusty pieces I usually use the wheels in combination with the evaporust. The evaporust will leave the parts black and then I will quickly hit them with the softest wire wheel and then use the Eastwood aerosol clear to protect them.

Bigger pieces go to get sandblasted and powdercoated. I wish I had the skills and the set up to do that at home like you do.

Glenn
Old 02-25-2018, 08:01 PM
  #172  
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Looks brand new to me!
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Old 02-26-2018, 09:19 AM
  #173  
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Amazing! I love all the detail you're posting of this project!
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Old 03-01-2018, 02:18 AM
  #174  
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More progress on the body today. Richard undercoated the body. Obviously we didn't need to do this for rust issues, but having done this on previous cars and I am not restoring this car to look factory, I love the clean look it brings. Not too thick and not too thin.


























The body is now at the point where it is ready to back on the chassis.
I am getting excited about that.

Last edited by gleninsandiego; 03-01-2018 at 02:21 AM.
Old 03-01-2018, 06:41 AM
  #175  
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Eliminating road noise is a good thing ,too!
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Old 03-01-2018, 11:37 AM
  #176  
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That looks nice for sure.
What product did you use?
Does it require any special type product or treatment since it's going onto fiberglass?
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Old 03-01-2018, 12:28 PM
  #177  
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Originally Posted by OldCarBum
That looks nice for sure.
What product did you use?
Does it require any special type product or treatment since it's going onto fiberglass?
Richard said it is called Transtar. I had cleaned and degreased the underside before we shot it. I looked it up on internet and it says it will stick to anything and is also used on car interiors as well. As mentioned, I have used it on other cars in the past and have been happy with the result.
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Old 03-01-2018, 12:39 PM
  #178  
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It is a great feeling to have all the fiberglass and rust repairs done. All the epoxy primer and skim coat and polyester primer done. And a majority of the sanding done. The interior has been sprayed with Lizard Skin. Plus now the underside of the body is all sealed up with the undercoat.

At this point the body is ready to go onto the chassis. We are planning on using a two post lift and the body straps we used to take the body off to put it back on. The two post lift is conveniently located next door to the body shop. Now the challenge is to get the final wiring on the gas tank pump and sender done, and then getting the chassis from my house to the body shop. It is supposed to rain here on Friday, so we are hoping to get the chassis moved after the rain stops and then put the body on.

Maybe Sunday or Monday?

After the body goes on we are planning on doing some final door fitments and then shoot the color. After that the engine bay gets shot in black. The thinking is that it will be easier to remove the overspray from the painted body than the painted engine bay.

We also are planning on putting a big plastic sheet over the chassis when we put the body on to keep from getting overspray on the chassis when the body is painted.

More to come...hopefully soon

Glenn in San Diego

Last edited by gleninsandiego; 03-01-2018 at 12:54 PM.
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Old 03-01-2018, 01:58 PM
  #179  
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Hi Glenn,
I wrapped the chassis and also used a single large sheet of plastic.
I think any time spend protecting the chassis is time WELL spent.
I spent about 2+ days taking the plastic off after the body was painted because I found that if the plastic wasn't carefully removed the dust/debris hidden in the plastic 'pockets' would end up on the chassis if the plastic was just pulled off.
So, be careful at that point too.
Regards,
Alan




Last edited by Alan 71; 03-01-2018 at 02:06 PM.
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Old 03-01-2018, 02:09 PM
  #180  
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Originally Posted by Alan 71
Hi Glenn,
I wrapped the chassis and also used a single large sheet of plastic.
I think any time spend protecting the chassis is time WELL spent.
I spent about 2+ days taking the plastic off after the body was painted because I found that if the plastic wasn't carefully removed the dust/debris hidden in the plastic 'pockets' would end up on the chassis if the plastic was just pulled off.
So, be careful at that point too.
Regards,
Alan
Absolutely will do.
Thanks for the pics!

Glenn


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