C3 General General C3 Corvette Discussion not covered in Tech
Sponsored by:
Sponsored by:

New fuel line won’t stop leaking

Thread Tools
 
Search this Thread
 
Old 05-17-2019, 02:34 PM
  #1  
Tiger Joe
Drifting
Thread Starter
 
Tiger Joe's Avatar
 
Member Since: Nov 2016
Location: Pittsburgh PA
Posts: 1,774
Received 518 Likes on 344 Posts
Default New fuel line won’t stop leaking

I’m trying to install new original style fuel lines on the 68 I just bought. Replacing the backed metal/rubber line the previous owner had installed.

No no matter what I do the new lines will not seal. I originally purchased a stainless set- those wouldn’t stop leaking at the fuel filter.

Got tired of messing with those ordered plain steel lines after reading complaints about stainless not sealing. Got them last night try to install today and just get a slow drip a fuel pump no matter what I do? I’ve cranked down so hard I’ve actually bent the fuel pump and it still drips!?!?

I can reinstall the old line and no leaks but no matter what I do he’s line just drips. Anybody else had issues like this? I didn’t have any problems a few years ago when I did my other car. It’s a 327 btw
Old 05-17-2019, 02:57 PM
  #2  
Gold Dragon
Burning Brakes
Support Corvetteforum!
 
Gold Dragon's Avatar
 
Member Since: Jan 2017
Location: The Buckle of the Bible Belt. Joplin Mo
Posts: 1,012
Received 172 Likes on 141 Posts
Default

Could the flared end of the line be cracked or damaged from over tightening? Do you have a flaring tool and the ability to cut and re flare the end.? If the line is good it should seal. Fuel pumps are a pain in the @#$%. Make sure the line comes into the pump straight and not at an angle.
Old 05-17-2019, 03:06 PM
  #3  
CheezMoe
Melting Slicks
 
CheezMoe's Avatar
 
Member Since: Mar 2006
Location: Piedmont Va
Posts: 3,456
Received 100 Likes on 85 Posts
St. Jude Donor '11-'12-'13,'19-'20

Default

Something is amiss with your flares...take it all apart and make sure your flares are clean and symmetrical, and free of burr's and such. Good luck!
Old 05-17-2019, 03:50 PM
  #4  
71 Green 454
Le Mans Master
 
71 Green 454's Avatar
 
Member Since: Jun 2006
Location: Tampa Florida
Posts: 6,148
Received 1,186 Likes on 650 Posts

Default

I just went through this when I installed my new fuel pump and fuel line. Still had a drip after tightening the fitting. I remember seeing this thread a while back. A little lubricant on the threads did the trick and I was able to tighten the fittings and had no leaks.

Originally Posted by PeteZO6
For the pressure lines from the pump>filter>carb! I would LUBE the lines and fittings, threads, etc. those flare fittings need to be as tight as you can get them. You can't tighten dry fittings as much as you can lubed fittings.
A light coating of grease on the tube and flare where the nut contacts it, as well on the threads might solve all your leaks. Worth a try:thumbs:

Lars doesn't like Teflon tape, but a small amount on the threads seems to work. Just don't overdo it if you use tape.


Pete
Old 05-17-2019, 04:25 PM
  #5  
3X2
Melting Slicks
 
3X2's Avatar
 
Member Since: Jan 2000
Location: home
Posts: 3,187
Received 466 Likes on 361 Posts

Default

The old fittings have seated to each other and now you have introduced and different non mated surface.Verify the flares on the new pipes are concentric, not misformed, out of round, and have no knicks on the sealing surfaces. The hvac industry has copper sealing cones that are placed onto the inverted flare and conform to any irregularities that might be there. They are a couple of bucks on ebay.
Old 05-18-2019, 08:41 AM
  #6  
doorgunner
Nam Labrat

Support Corvetteforum!
 
doorgunner's Avatar
 
Member Since: Sep 2013
Location: New Orleans Loo-z-anna
Posts: 33,954
Received 4,217 Likes on 2,766 Posts

Default

ANYTHING that has threads and is made of stainless steel needs a light coat of grease or anti-seize on the mating surfaces.....nuts and bolts especially to keep them from seizing together.
Old 05-18-2019, 10:43 AM
  #7  
Tiger Joe
Drifting
Thread Starter
 
Tiger Joe's Avatar
 
Member Since: Nov 2016
Location: Pittsburgh PA
Posts: 1,774
Received 518 Likes on 344 Posts
Default

Well I tried the grease last night and all seemed well- until I started the car. Still have the drip.

Going to pull it all apart today and recheck all flares.

Also looking at it, it seems like the lines might need some of the bends tweaked a bit. Hopefully I can get this to stop. Really frustrating a job so simple has gotten so involved
Old 05-18-2019, 01:56 PM
  #8  
Richard454
Le Mans Master
 
Richard454's Avatar
 
Member Since: May 2003
Location: Fernandina Beach FL
Posts: 8,485
Received 3,222 Likes on 1,733 Posts
2023 Restomod of the Year finalist
2020 C3 of the Year Winner - Modified

Default

Originally Posted by Tiger Joe
Well I tried the grease last night and all seemed well- until I started the car. Still have the drip.

Going to pull it all apart today and recheck all flares.

Also looking at it, it seems like the lines might need some of the bends tweaked a bit. Hopefully I can get this to stop. Really frustrating a job so simple has gotten so involved

Here you go-



The following users liked this post:
caskiguy (05-19-2019)
Old 05-18-2019, 03:22 PM
  #9  
71 Green 454
Le Mans Master
 
71 Green 454's Avatar
 
Member Since: Jun 2006
Location: Tampa Florida
Posts: 6,148
Received 1,186 Likes on 650 Posts

Default

Originally Posted by BBCorv70
My experience has been when using stainless lines, the alignment to the fitting must be nearly perfect before tightening. The stainless lines are not as forgiving as plain steel lines. For the brake lines, I let the junction blocks float, tightened the fittings on the stainless lines, then made small bends to the line as needed to get the junction block to fit back into place. Worked well for me.

The copper gaskets look interesting. Where are they sold?
You might try Grainger if you have one in your town.

https://www.grainger.com/product/PAR...e-Gasket-5WRW1
Old 05-18-2019, 03:31 PM
  #10  
firstgenaddict
Burning Brakes
 
firstgenaddict's Avatar
 
Member Since: Sep 2018
Posts: 926
Received 370 Likes on 230 Posts
Default

Here is what have found to work EVERY TIME.
Pre-fit and lap the fittings together/make concentric

1. Take your tube with flare nut, put a little dab of grease on the threads and the flare
2. Screw it into the fitting you are mating it with -
3. snug (NOT TIGHT) the nut
4. spin the tube around and around against the flare until you can feel it is looser
5. tighten slightly and do again...
6. repeat for each joint

After each is done assemble respective parts together and tighten.

Last edited by firstgenaddict; 05-18-2019 at 03:32 PM.
Old 05-18-2019, 08:32 PM
  #11  
Tiger Joe
Drifting
Thread Starter
 
Tiger Joe's Avatar
 
Member Since: Nov 2016
Location: Pittsburgh PA
Posts: 1,774
Received 518 Likes on 344 Posts
Default

Well I got it fixed today. Ripped it all back apart and looked everything over. What’s funny is I bought 2 sets- regular and stainless- and each line was a little bit different.

Plain in steel line looked like it had a small nick in the flare so I tried the stainless. Literally just dunked each fitting in a tub of grease. Put it together and let it sit. No leaks after an hour. Took it for a 20 mile drive this evening saw nothing. Will double check everything in the morning
The following users liked this post:
71 Green 454 (05-18-2019)
Old 05-18-2019, 10:04 PM
  #12  
TimAT
Le Mans Master
 
TimAT's Avatar
 
Member Since: Oct 2006
Location: Gladstone MO
Posts: 7,121
Received 424 Likes on 385 Posts
C3 of Year Finalist (appearance mods) 2019

Default

Earl's Performance has those conical washers too. Summit carries them. Hard to find, but they're there.
Old 05-19-2019, 03:39 PM
  #13  
Tiger Joe
Drifting
Thread Starter
 
Tiger Joe's Avatar
 
Member Since: Nov 2016
Location: Pittsburgh PA
Posts: 1,774
Received 518 Likes on 344 Posts
Default

Well can’t believe I’m typing this but it started leaking again today. Put about 20 miles on it last night. Today literally just went around the block. Was messing around with the car and decided to check. Put my hand under the fuel pump and it’s damp.

Maybe ill I’ll try these flare gaskets.
Old 05-19-2019, 03:52 PM
  #14  
Devs77
Racer
Support Corvetteforum!
 
Devs77's Avatar
 
Member Since: Dec 2016
Posts: 353
Received 160 Likes on 103 Posts
Default

I had a similar issue with my ‘77. The brass 90 degree fitting that comes out of the bottom of the pump was all boogered up. A quick trip to NAPA and a few turns of the wrench later and the drip was gone. Hope his helps!

Last edited by Devs77; 05-19-2019 at 03:52 PM.
Old 07-11-2019, 08:45 AM
  #15  
Tiger Joe
Drifting
Thread Starter
 
Tiger Joe's Avatar
 
Member Since: Nov 2016
Location: Pittsburgh PA
Posts: 1,774
Received 518 Likes on 344 Posts
Default

so i completely forgot to update this, but just wanted to let everyone know the outcome, in case someone has a similar issue and is searching in the future...


ended up that the lines were not bent 100% correct, and the line was hitting the hood when closed. why i had so many issues- I would leave the hood open when i was messing with it in my garage and it would be fine, when i shut the hood and drove around it leaked.

I was able to shorten the line from the fuel pump to the filter and no leaks since
The following users liked this post:
Jstan2014 (07-11-2019)
Old 07-11-2019, 02:11 PM
  #16  
7T1vette
Team Owner
 
7T1vette's Avatar
 
Member Since: Jan 2006
Location: Crossville TN
Posts: 36,600
Received 2,715 Likes on 2,273 Posts

Default

Interesting!
Old 07-11-2019, 03:15 PM
  #17  
Jstan2014
Safety Car
 
Jstan2014's Avatar
 
Member Since: Mar 2014
Location: Round Rock Texas
Posts: 3,558
Received 546 Likes on 421 Posts
Default

Thanks for the update and kudos for solving the mystery!

Get notified of new replies

To New fuel line won’t stop leaking

Old 07-11-2019, 05:46 PM
  #18  
derekderek
Race Director
 
derekderek's Avatar
 
Member Since: Jul 2015
Location: SW Florida.
Posts: 13,023
Received 3,387 Likes on 2,632 Posts
Default

cheap chinese chit! i bought a holley 4150 dual feed line off fleabay. sprays out both flares. i bent up a rusty ugly old one from a 4010. worked fine. looked Bubba though. anybody know the chinese word for Bubba?
Old 07-11-2019, 06:47 PM
  #19  
Gold Dragon
Burning Brakes
Support Corvetteforum!
 
Gold Dragon's Avatar
 
Member Since: Jan 2017
Location: The Buckle of the Bible Belt. Joplin Mo
Posts: 1,012
Received 172 Likes on 141 Posts
Default

Originally Posted by derekderek
cheap chinese chit! i bought a holley 4150 dual feed line off fleabay. sprays out both flares. i bent up a rusty ugly old one from a 4010. worked fine. looked Bubba though. anybody know the chinese word for Bubba?

Confucius.
Old 07-12-2019, 11:05 AM
  #20  
TimAT
Le Mans Master
 
TimAT's Avatar
 
Member Since: Oct 2006
Location: Gladstone MO
Posts: 7,121
Received 424 Likes on 385 Posts
C3 of Year Finalist (appearance mods) 2019

Default

Originally Posted by derekderek
anybody know the chinese word for Bubba?
布巴 << Bubba in Chinese.. OK I cheated. But I'm in Taiwan right now too. Google Translator.. And oddly enough, the pronunciation is nearly the same as English, with almost the same meaning..

Last edited by TimAT; 07-12-2019 at 11:10 AM.



Quick Reply: New fuel line won’t stop leaking



All times are GMT -4. The time now is 11:24 AM.