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1969 Side Pipe Muffler Inserts

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Old Apr 7, 2021 | 10:27 PM
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Default 1969 Side Pipe Muffler Inserts

Hey, I just got a 69 and it’s sidepiped with muffler inserts and has hooker headers. I would like to remove the inserts, which from what I’ve read is pretty easy. I was wondering after I’ve removed them, if I want to put them back in would it be a lot of work or fairly simple??
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Old Apr 8, 2021 | 08:59 AM
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I have Hooker Header side pipes on a '66 which should be similar. Fairly simple. The muffler insert comes right out once you remove the side pipe from the collector.

You will probably want the inserts on the car. Will sound kind of like running open headers without the inserts, which your neighbors might not appreciate.
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Old Apr 8, 2021 | 10:58 AM
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Originally Posted by Logan R.
Hey, I just got a 69 and it’s sidepiped with muffler inserts and has hooker headers. I would like to remove the inserts, which from what I’ve read is pretty easy. I was wondering after I’ve removed them, if I want to put them back in would it be a lot of work or fairly simple??
Easy is a relative term depending on how long they have been in there.
Get a large block of wood and holding the inlet side of the side pipe down, drop it on the wood to dislodge the insert.
As stated above why would you want to remove it other than to replace the insert, open exhaust is not suitable for any kind of street use.
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Old Apr 8, 2021 | 11:22 AM
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Thank you both, I’m not planning on keeping them out. I want to look at replacements and see what I like. Thanks for the help. Can’t wait to get to it.
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Old Apr 8, 2021 | 11:33 AM
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Where are you located?
I have a pair of barely used Hooker maxi flow mufflers that would work for you, at 1/2 the new price.
They were a bit loud for me but may be ok for you.
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Old Apr 8, 2021 | 05:32 PM
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Originally Posted by Sayfoo
Where are you located?
I have a pair of barely used Hooker maxi flow mufflers that would work for you, at 1/2 the new price.
They were a bit loud for me but may be ok for you.
Louisiana
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Old Apr 8, 2021 | 06:58 PM
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Originally Posted by MelWff
Easy is a relative term depending on how long they have been in there.
Get a large block of wood and holding the inlet side of the side pipe down, drop it on the wood to dislodge the insert.
As stated above why would you want to remove it other than to replace the insert, open exhaust is not suitable for any kind of street use.
I had the Hooker Header set-up, back in the late 70s, but on a Pontiac T/A, rather than a Corvette. I started out with the "glass pack" inserts, later changing to the "reverse flow" inserts. I agree, "slipping them out" is indeed a relative term. The inserts that I had, both sets, in fact, slipped in rather easy, but after being in place for a while, they damned near froze in place. When I did the first swap, I did as you suggest, dropping the side tubes on a block of wood.

For me, that didn't work, so I wound up sitting the open end of the side tubes on the wood, to prevent damage, and placed an old broom stick in the outlet end, against the insert, and beat the broom stick until it dislodged the muffler.....

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Old Apr 10, 2021 | 12:09 PM
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Originally Posted by leadfoot4
I had the Hooker Header set-up, back in the late 70s, but on a Pontiac T/A, rather than a Corvette. I started out with the "glass pack" inserts, later changing to the "reverse flow" inserts. I agree, "slipping them out" is indeed a relative term. The inserts that I had, both sets, in fact, slipped in rather easy, but after being in place for a while, they damned near froze in place. When I did the first swap, I did as you suggest, dropping the side tubes on a block of wood.

For me, that didn't work, so I wound up sitting the open end of the side tubes on the wood, to prevent damage, and placed an old broom stick in the outlet end, against the insert, and beat the broom stick until it dislodged the muffler.....
You must be awfully tall to do that unless you cut the broom stick to shorten it!

Last edited by MelWff; Apr 10, 2021 at 12:09 PM.
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Old Apr 10, 2021 | 12:18 PM
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Originally Posted by MelWff
You must be awfully tall to do that unless you cut the broom stick to shorten it!
Yes, I'm tall, and if I remember correctly, yes, I shortened the stick.....



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